Industrial Strategies and Solutions for 3D Printing

Name: Industrial Strategies and Solutions for 3D Printing | Applications and Optimization
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Applications and Optimization

Hamid Reza Vanaei Sofiane Khelladi Abbas Tcharkhtchi(Herausgeber*in)

Wiley-Scrivener (Verlag)

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Erschienen am 27. Februar 2024

320 Seiten

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Beschreibung

INDUSTRIAL STRATEGIES AND SOLUTIONS FOR 3D PRINTING

Multidisciplinary, up-to-date reference on 3D printing from A to Z, including material selection, in-process monitoring, process optimization, and machine learning

Industrial Strategies and Solutions for 3D Printing: Applications and Optimization offers a comprehensive overview of the 3D printing process, covering relevant materials, control factors, cutting-edge concepts, and applications across various industries such as architecture, engineering, medical, jewelry, footwear, and industrial design.

While many published books and review papers have explored various aspects of 3D printing, they often approach the topic from a specific perspective. This book instead views 3D printing as a multidisciplinary field, extending beyond its rapid growth into emerging areas like data science and artificial intelligence.

Written by three highly qualified academics with significant research experience in related fields, Industrial Strategies and Solutions for 3D Printing: Applications and Optimization includes information on:

* Role of various 3D printing features in optimization and how machine learning can be used to further enhance optimization processes
* Specific optimization techniques including physico-chemical, mechanical, thermal, and rheological characteristics
* Steps for transitioning of 3D printing from the laboratory scale to industrial applications in fields such as biology, turbomachinery, automotive, and aerospace
* Challenges related to the controlling factors for in the optimization purpose, along with in-process monitoring of 3D printing for optimal results and output

Industrial Strategies and Solutions for 3D Printing: Applications and Optimization is a valuable and up-to-date reference on the subject for researchers, scholars, and professionals in biomedical, chemical, and mechanical engineering seeking to understand foundational concepts related to the free-form fabrication approach and how to achieve optimal results.

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Inhalt

Cover
Title Page
Copyright
Contents
List of Contributors
Preface
Chapter 1 3D Printing as a Multidisciplinary Field
1.1 Introduction
1.2 Unveiling the Foundations: Grasping the Essential Features of 3D Printing
1.2.1 Historical Review
1.2.2 Potential of 3D Printing from Lab to Industry
1.2.3 Challenges and Potential Roadmap Toward Solving them in 3D Printing
1.2.3.1 High Building Rate 3D Printing Process
1.2.3.2 Big Area Additive Manufacturing (BAAM) System
1.2.3.3 Faster FFF 3D Printing System
1.2.3.4 Improvement of Interfacial Bonding and Strength in Z-Direction
1.2.4 Role of Controlling Factors in 3D Printing
1.3 Multiphysics Behavior in 3D Printing Process
1.3.1 Physicochemical and Mechanical Phenomena of 3D-printed Parts
1.3.2 Thermal Features of 3D-printed Parts
1.3.3 Rheological Evaluations in 3D Printing
1.3.3.1 Mastering the Flow: Essential Fundamentals of Rheology
1.3.3.2 Optimizing with Rheological Insights
1.3.4 In-process Temperature Monitoring in 3D Printing
1.4 3D Printing Perfection: Unveiling the Power of Optimization
1.4.1 Importance of Multiphysics Evaluation in 3D Printing
1.4.2 Optimizing the Controlling Factors and Characteristics of 3D-printed Parts
1.4.3 Role of Machine Learning in 3D Printing
1.5 Future Outlook
1.5.1 Emerging Horizons in Multidisciplinary 3D Printing
1.5.2 Building Life with Precision
1.5.3 Architectural Revolution: Design and Construction Reimagined
1.5.4 Sustainable Manufacturing: A Green Revolution
1.6 Summary and Outlooks: Pioneering a Multidisciplinary Renaissance
References
Chapter 2 Potential of 3D Printing from Lab to Industry
2.1 Introduction
2.2 Architecture and Construction Industry
2.3 Healthcare and Medical Industry
2.3.1 Dental and Craniomaxillofacial
2.3.2 Medical Devices
2.3.3 Drug Delivery and Pharmaceutical
2.3.4 Tissue Engineering
2.3.5 Personalized Treatment
2.4 Textile and Fashion Industry
2.5 Food Industry
2.6 Aerospace Industry
2.7 Conclusions and Future Perspectives
References
Chapter 3 Applicable Materials and Techniques in 3D Printing
3.1 Introduction
3.2 Materials in 3D Printing
3.2.1 Metals
3.2.1.1 Aluminum Alloys
3.2.1.2 Stainless Steel
3.2.1.3 Titanium Alloys
3.2.1.4 Nickel-based Shape Memory Alloys
3.2.1.5 Cobalt Chrome Alloys
3.2.2 Polymers
3.2.2.1 Polylactide
3.2.2.2 Acrylonitrile Butadiene Styrene
3.2.2.3 Polyamide
3.2.2.4 Polycarbonate
3.2.3 Ceramics
3.2.4 Composites
3.2.4.1 Fiber Reinforced Composites
3.2.4.2 Particle Reinforced Composites
3.3 Techniques in 3D Printing
3.3.1 Fused Deposition Modeling
3.3.2 Powder Bed Fusion
3.3.3 Direct Energy Deposition
3.3.4 Binder Jetting
3.3.5 Material Jetting
3.3.6 Sheet Lamination
3.3.7 Vat Photopolymerization
3.4 Summary and Outlook
References
Chapter 4 Diverse Application of 3D Printing Process
4.1 Introduction
4.2 3D Printing: Transforming Manufacturing Landscapes
4.3 Application of 3D Printing: Different Manufacturing Technology
4.3.1 Fused Deposition Modeling
4.3.1.1 Revolutionizing Prototyping with Fused Deposition Modeling (FDM)
4.3.1.2 Functional End-Use Parts in Manufacturing
4.3.1.3 Medical Advancements Through FDM
4.3.1.4 Education and Conceptual Learning
4.3.1.5 Sustainability and Customization
4.3.2 Stereolithography
4.3.2.1 Precision Prototyping and Beyond with Stereolithography (SLA)
4.3.2.2 Tailoring the Medical Landscape
4.3.2.3 Architectural and Design Elegance
4.3.2.4 Jewelry and Fashion Innovation
4.3.2.5 Educational Enrichment and Research
4.3.3 Binder Jetting
4.3.3.1 Redefining Metal Fabrication with Binder Jetting Technology
4.3.3.2 Ceramic Applications and Engineering Advancements
4.3.3.3 Transforming Customization and Product Design
4.3.3.4 Architectural and Artistic Exploration
4.3.3.5 Promoting Sustainable Practices and Material Efficiency
4.3.4 Power Bed Fusion
4.3.4.1 Empowering Aerospace Innovation with Powder Bed Fusion
4.3.4.2 Medical Advancements Through PBF Techniques
4.3.4.3 High-Performance Components in Automotive Engineering
4.3.4.4 Unlocking Design Possibilities with Customization
4.3.5 Selective Laser Sintering
4.3.5.1 Elevating Manufacturing Precision with Selective Laser Sintering (SLS)
4.3.5.2 Aerospace Innovation Through SLS
4.3.5.3 Medical Devices and Prosthetics
4.3.5.4 Automotive Engineering and Rapid Prototyping
4.3.5.5 Tooling and Manufacturing Efficiency
4.3.6 Direct Energy Deposition (DED)
4.3.6.1 Empowering Large-Scale Manufacturing with DED
4.3.6.2 Aerospace Advancements with DED
4.3.6.3 Oil and Gas Infrastructure Enhancement
4.3.6.4 Tooling and Mold Manufacturing
4.3.6.5 Repair and Refurbishment
4.4 Application of 3D Printing: Industrial Sector
4.4.1 Automotive Innovation Driven by 3D Printing
4.4.2 Aerospace Advancements Through 3D Printing
4.4.3 3D Printing in Turbomachinery
4.4.4 Food Industry
4.4.5 Medical Breakthroughs with 3D Printing
4.4.6 Electronic Industry
4.4.7 Construction Industry: Architecture and Building
4.4.8 Fashion Industry
4.5 Summary
References
Chapter 5 Redefining Fabrication: Emerging Challenges in the Evaluation of 3D-printed Parts
5.1 Introduction: Scope and Definition
5.2 Historical Review
5.3 Technological Challenges in ME-3DP
5.3.1 The Symptoms of ME-3DP
5.3.1.1 Poor Process Reliability
5.3.1.2 Low Printing Speed
5.3.1.3 Part Distortion
5.3.1.4 Unpredictable Properties
5.3.2 The Root Cause
5.3.2.1 Process Complexity: ME-3DP vs Injection Molding
5.3.2.2 The Extrusion Process
5.3.2.3 Anisotropy and the Poor Strength in Z-direction of 3D-printed Parts
5.3.2.4 The Lower Building Rate of ME-3DP
5.4 Future Perspective: Potential Roadmaps Toward Solving the Key Challenges of ME-3DP
5.5 High Building Rate ME-3DP Process
5.6 Big Area Additive Manufacturing (BAAM) System
5.7 Faster FFF 3D Printing System
5.8 Improvement of Interfacial Bonding and Strength in Z-direction
5.9 Conclusions
References
Chapter 6 Importance of Multi-objective Evaluation in 3D Printing
6.1 Introduction
6.2 The Current State of Multi-Objective Evaluation of 3DP
6.2.1 Part Orientation Problem in 3DP
6.2.2 Printer Selection Problem in 3DP
6.2.3 Part-to-Printer Assignment Problem in 3DP
6.3 Decision Support System for 3DP Under Multi-Objective Evaluation
6.3.1 Part Orientation
6.3.1.1 Data Envelopment Analysis (DEA)
6.3.1.2 Analytic Hierarchy Process (AHP)
6.3.1.3 Linear Normalization (LN)
6.3.1.4 Illustrative Case Study for Part Orientation
6.3.2 Printer Selection
6.3.2.1 Fuzzy Analytic Hierarchy Process (FAHP)
6.3.2.2 Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS)
6.3.2.3 Illustrative Case Study for Printer Selection
6.3.3 Part-to-Printer Scheduling
6.3.3.1 Multi-objective Optimization
6.3.3.2 Illustrative Case Study for Part-to-Printer Assignment
6.4 Discussion and Managerial Implication
6.5 Conclusion
References
Chapter 7 Role of Controlling Factors in 3D Printing
7.1 Introduction
7.2 FFF Process Parameters
7.3 Controlling Factors as a Source of Heat Transfer
7.4 Impact of Controlling Factors on Mechanical Features of 3D-Printed Parts
7.5 Role of Controlling Factors on Interfacial Bonding of 3D-Printed Parts
7.6 Role of Controlling Factors on Optimization of 3D-Printed Parts
7.7 Summary and Outlook
References
Chapter 8 Physico-chemical Features of 3D-printed Parts
8.1 Introduction
8.2 Fused Filament Fabrication
8.3 Different Types of Applicable Materials in FFF
8.3.1 Classification of Polymers
8.3.1.1 Amorphous Polymers
8.3.1.2 Semi-crystalline Polymers
8.3.2 Classification of Polymer Composites
8.3.2.1 Structural Polymer Matrix Composites
8.3.2.2 Functional Polymer Matrix Composites
8.4 Physicochemical Characterization of 3D-printed Parts
8.4.1 Physical Properties of 3D-printed Parts
8.4.1.1 Mechanical Properties
8.4.1.2 Thermal Properties
8.4.1.3 Electrical and Optical Properties
8.4.2 Chemical Properties
8.4.2.1 Molecular Weight
8.4.2.2 Chemical Permeability
8.4.2.3 Chemical Resistance
8.4.2.4 Chemical Degradability
8.5 Effect of Phase Change on the Quality of 3D-Printed Parts
8.5.1 The Factors that Affect the Crystallization of 3D-Printed Parts
8.5.2 The Effect of Crystallinity on Physical Properties
8.5.2.1 Optical Properties
8.5.2.2 Thermal Properties
8.5.2.3 Water Absorption and Wear Resistance
8.5.2.4 Mechanical Properties
References
Chapter 9 3D Printing Optimization: Importance of Rheological Evaluation in 3D Printing
9.1 Introduction
9.2 Fundamentals of Viscosity
9.3 Resistance of Materials to Flow
9.3.1 Modulus
9.3.2 Viscosity
9.3.3 Relaxation Time
9.4 Materials with Different Rheological Behaviors
9.4.1 Elastic Materials
9.4.2 Viscous Materials
9.4.3 Plastic Materials
9.5 Different Rheological Behaviors at Constant Pressure and Temperature
9.5.1 Newtonian Liquids
9.5.2 Time-independent Non-Newtonian Liquids
9.6 Viscoelastic Behavior
9.7 3D Printing of Thermoplastic Polymers
9.7.1 Temperature Evolution as an Indicator for Viscosity Measurement
9.7.2 Interphase Formation Between the Filaments During 3D Printing Process
9.8 Rheology and Optimization in 3D Printing Process
9.9 Summary
References
Chapter 10 Investigating the Mechanical Performance of 3D-printed Parts
10.1 Introduction
10.2 Mechanical Properties of 3D-Printed Parts
10.2.1 Modula of 3D-Printed Parts
10.2.2 Tensile Properties of 3D-Printed Parts
10.2.3 Compressive Properties of 3D Printed Parts
10.2.4 Flexural Properties of 3D Printed Parts
10.2.5 Impact Strength Properties of 3D Printed Parts
10.2.6 Shear Properties of 3D Printed Parts
10.2.7 Hardness Properties of 3D Printed Parts
10.2.8 Fatigue Properties of 3D Printed Parts
10.2.9 Creep Properties of 3D Printed Parts
10.3 Conclusion
References
Chapter 11 Thermal Modeling of Material Extrusion Additive Manufacturing (MEX)
11.1 Introduction
11.2 Thermal Modeling of MEX
11.3 A Thermal Model for Heat Transfer and Bonding
11.4 Printing a Tensile Test Specimen
11.5 Conclusions
References
Chapter 12 In-Process Temperature Monitoring in 3D Printing
12.1 Introduction
12.2 Heat Transfer in 3D Printing
12.3 The Impact of Cyclic Temperature Profile in 3D-Printing Process
12.3.1 In-Process Monitoring of Temperature Variation in 3D-Printing Process
12.3.1.1 Global Monitoring - Temperature Recording on the External Surface of Deposited Layers
12.3.1.2 Local Monitoring - Temperature Recording at the Interfaces of Adjacent Layers
12.4 Advantages and Disadvantages of Global-Local In-Process Monitoring
12.5 Summary and Outlook
References
Chapter 13 Optimizing the Controlling Factors and Characteristics of 3D-printed Parts
13.1 Introduction
13.2 Controlling Factors of FFF Process
13.3 Overview of Optimization
13.3.1 What Is "Optimization of 3D-Printing Parameters"?
13.3.2 Response Surface Methodology (RSM)
13.3.3 Equation of Regression and ANOVA
13.3.4 Main Effect Diagram and Pareto Chart
13.3.5 Contour Plots, 3D Surface Plots, and Optimization Diagram
13.4 Advantages and Disadvantages of the Optimization
13.5 Optimization in 3D-Printing Perspective
13.6 Optimization of 3D-Printing FFF Controlling Factors
13.6.1 Nozzle Temperature
13.6.2 Layer Thickness
13.6.3 Printing Speed
13.6.4 Infill Density
References
Chapter 14 Machine Learning in 3D Printing
14.1 Introduction
14.2 Literature Review
14.3 3D Printing: Applications and Obstacles
14.4 AI/ML and 3D Printing
14.4.1 Role of AI/ML in 3D Printing
14.4.2 ML Algorithms Review
14.4.3 Application of AI/ML in 3D Printing: A Roadmap from Defect Detection to Optimization Purposes
14.4.3.1 Defect Detection
14.4.3.2 Processing Parameter Optimization
14.4.3.3 Geometric Control Using Deep Learning
14.4.3.4 Cost Estimation
References
Index
EULA

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