Advances in Production Management Systems. Smart Manufacturing for Industry 4.0

Name: Advances in Production Management Systems. Smart Manufacturing for Industry 4.0 | IFIP WG 5.7 International Conference, APMS 2018, Seoul, Korea, August 26-30, 2018, Proceedings, Part II
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IFIP WG 5.7 International Conference, APMS 2018, Seoul, Korea, August 26-30, 2018, Proceedings, Part II

Ilkyeong Moon Gyu M. Lee Jinwoo Park Dimitris Kiritsis Gregor von Cieminski(Herausgeber*in)

Springer (Verlag)

Erschienen am 24. August 2018

XXV, 502 Seiten

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978-3-319-99707-0 (ISBN)

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Inhalt

Intro
Preface
Organization
Contents - Part II
Contents - Part I
Intelligent Diagnostics and Maintenance Solutions for Smart Manufacturing
Upgrading Legacy Equipment to Industry 4.0 Through a Cyber-Physical Interface
Abstract
1 Introduction
2 Literature Review
3 BAUTA
3.1 Design
3.2 Implementation
4 Conclusions
Acknowledgements
References
Development of Maturity Levels for Agile Industrial Service Companies
Abstract
1 Introduction
2 Fundamental Definitions and State of Research
3 Methodology
4 Industrial Service Maturity Model
4.1 Visibility
4.2 Transparency
4.3 Predictability
4.4 Adaptability
5 Critical Reflection and Outlook
References
The Role of Internet of Services (IoS) on Industry 4.0 Through the Service Oriented Architecture (SOA)
Abstract
1 Introduction
2 Research Method
3 Industry 4.0
4 Internet of Services
4.1 Service Oriented Architecture - SOA
5 Application of Service-Oriented Architecture on Industry 4.0
6 Conclusion
References
Evaluating Impact of AI on Cognitive Load of Technicians During Diagnosis Tasks in Maintenance
Abstract
1 Introduction
2 Experimental Design and Setup
2.1 Experimental Task
2.2 Participants
2.3 Hypotheses
2.4 Experiment Procedures
3 Experiment Results
4 Discussion and Conclusions
References
An In-Process BSR-Noise Detection System for Car Door Trims
Abstract
1 Introduction
2 System Configuration
2.1 Data Acquisition
2.2 Noise Reduction
2.3 Noise Source Localization
2.4 Abnormal Noise Detection
3 Experimental Results
4 Conclusion
References
The Future of Maintenance Within Industry 4.0: An Empirical Research in Manufacturing
Abstract
1 Introduction
2 Scientific Background
3 Methodology
4 Cross Case Study Findings Analysis
4.1 Vision, Expected Benefits and Barriers
4.2 Implementation Mechanisms of the Digital Transformation of Maintenance
5 Discussion of Findings
6 Conclusions
Acknowledgments
References
Modeling the Influence of Technician Proficiency and Maintenance Strategies on Production System Performance
Abstract
1 Introduction
2 System Description and Assumptions
2.1 Health-Index-Based Phase-Type Deterioration Model
2.2 Maintenance Cycle Under Different Strategies
3 Modeling Imperfect Maintenance Being Subject to Maintenance Proficiency
4 A Simulation Study
4.1 Simulation Setting
4.2 Comparison of Maintenance Strategies
5 Conclusion
References
Service Engineering Based on Smart Manufacturing Capabilities
How to Increase Share of Product-Related Services in Revenue? Strategy Towards Servitization
Abstract
1 Introduction
2 Background and Related Work
2.1 Servitization
2.2 Research Questions
3 Data and Methodology
4 Results and Discussion
5 Conclusion
Acknowledgement
References
A Hybrid Forecasting Framework with Neural Network and Time-Series Method for Intermittent Demand in Semiconductor Supply Chain
Abstract
1 Introduction
2 Literature Review
2.1 Demand Pattern Categorization
2.2 Intermittent Demand Forecasting
3 Methodology
3.1 Problem Definition
3.2 Forecasting Model Construction
3.3 Product Categorization
3.4 Result Evaluation
4 Case Study
5 Conclusions
Acknowledgements
References
Constructing a Metrology Sampling Framework for In-line Inspection in Semiconductor Fabrication
Abstract
1 Introduction
2 Fundamental
2.1 Bayesian Decision Analysis
3 Approach
4 An Empirical Study
4.1 To Change the Sampling Inspection Plan and Frequency
5 Conclusion and Further Study
References
Maturity Models for Digitalization in Manufacturing - Applicability for SMEs
Abstract
1 Introduction
2 Methodology and Research Design
3 State of the Art Analysis
3.1 Challenges for Manufacturing SMEs in Digitalization
3.2 Model for Maturity Assessment and Technology Selection
3.3 Applicability of Existing Industry 4.0 Maturity Models for SMEs
4 Requirements for a New SME Industry 4.0 Maturity Model
5 Summary and Outlook
References
The Impacts of Quick Response in a Dual-Channel Supply Chain
Abstract
1 Introduction
2 The Basic Model
3 The Impacts of Quick Response
4 Conclusions
Acknowledgement
References
Smart Service Lifecycle Management: A Framework and Use Case
Abstract
1 Introduction
2 Product and Service Lifecycle Management
3 Industry 4.0 and Smart Service
4 Empirical Evidence About Smart Service Expectations in Manufacturing Industries
5 Development and Management of Smart Service
6 Use Case FTI
7 Summary
Acknowledgements
References
acatech Industrie 4.0 Maturity Index - A Multidimensional Maturity Model
Abstract
1 Introduction
2 Methodology of the acatech Industrie 4.0 Maturity Index
2.1 Value-Based Development Stages - Industrie 4.0 Maturity Levels
2.2 Required Capabilities for a Company's Structural Areas
3 Application of the acatech Industrie 4.0 Maturity Index
3.1 Phase 1: Identifying the Current Industrie 4.0 Development Stage
3.2 Phase 2: Capabilities to Be Acquired
3.3 Phase 3: Identifying Concrete Measures
4 Conclusion and Outlook
References
An Analysis of the Impact of Industrie 4.0 on Production Planning and Control
Abstract
1 Introduction
2 Production Planning and Control Within the AIM Reference Model
3 Impact of Industrie 4.0 on Production Planning and Control
4 Potential for the Production Planning and Control
5 Summary
References
The Strategic Landscape of Industry 4.0
Abstract
1 Introduction
2 Research Method
3 Industry 4.0
4 Strategic Landscape
5 Discussion and Conclusion
Acknowledgements
References
Online Life Cycle Assessment for Fluid Power Manufacturing Systems - Challenges and Opportunities
Abstract
1 Introduction
2 State of the Art
2.1 Life Cycle Analysis in Fluid Power
3 Digital Twin and Required Data for EHAs
4 Summary and Conclusion
References
Smart City Interoperability and Cross-Platform Implementation
Study on the Utilization of Digital Manufacturing for Production Operations
Abstract
1 Introduction
2 Production Management Problems in Terms of Production Sites
2.1 How to Conduct Production Planning and Management
2.2 New Production Management
3 The Summary of Our System
3.1 The Concept of the Continuous Improvement Activity Support System
3.2 Overview of the Proposed System
4 How to Create the Manufacturing Line Model
5 Conclusion
Semantic Interoperability and Open IoT APIs for Smart Cities Applications
1 Introduction
2 Related Work
3 Scenario Overview
4 Approach
5 Implementation and Discussion
6 Conclusion and Outlook
References
Towards a Smart Manufacturing Maturity Model for SMEs (SM3E)
Abstract
1 Introduction
2 Literature Review
3 Towards a Smart Manufacturing Maturity Model for SMEs
3.1 SM3E Organizational Dimensions
3.2 SM3E Maturity Levels
3.3 SM3E Toolkit (Toolboxes)
4 Exemplary Usage of the SM3E Cloud/Storage Toolbox
5 Results, Limitations and Future Work
References
An Order Control Policy in Crowdsourced Parcel Pickup and Delivery Service
Abstract
1 Introduction
2 Problem Definition
3 Model Formulation
3.1 MDP Model for Order Management
3.2 Reinforcement Learning (RL) Approach
4 Numerical Illustration
4.1 Experimental Scenarios
4.2 Experiment Results and Discussions
5 Conclusion and Future Research
Acknowledgements
References
Node and Edge Surveillance Using Drones Considering Required Camera Altitude and Battery Charging
Abstract
1 Introduction
2 Problem Definition
3 Mixed Integer Programming Model
4 Numerical Experiments
5 Conclusions
References
How to Choose the Greenest Delivery Plan: A Framework to Measure Key Performance Indicators for Sustainable Urban Logistics
1 Introduction
2 Sustainable Urban Logistic and How to Measure Its Performance
3 An Ontology to Capture Sustainable KPIs in Urban Logistics
4 Measuring KPIs
5 A Case Study: Last Mile Delivery a Crowd Logistic Approach
6 Conclusion and Future Works
References
Developing an Advanced Cloud-Based Vehicle Routing and Scheduling System for Urban Freight Transportation
Abstract
1 Introduction
2 Big Data and Internet of Things in VRP Software
3 Developing a Routing and Scheduling System
3.1 System Development Approach
3.2 System Design Concept
4 Conclusions and Further Research
Acknowledgments
References
Lease Contract in Usage Based Remanufactured Equipment Service System
Abstract
1 Introduction
2 Model Formulation
2.1 Multi-period Lease Contract
2.2 Modelling Failure
2.3 Modelling the Preventive Maintenance Effect
3 Analysis
3.1 Lessor's Expected Profit
3.2 Lessee's Expected Profit
4 Optimization
5 Numerical Example
6 Conclusion
Acknowledgements
References
Manufacturing Performance Management in Smart Factories
Increasing Rate of Diffusion of Innovation in Supply Chain: Targeting the Early Adopters in UK Supply Chain
Abstract
1 Introduction
1.1 Innovations and Supply Chain
1.2 Diffusion of Innovations and Role of Early Adopters
1.3 Characteristics of Early Adopter at the Firm Level
2 Method
2.1 Sampling and Data Collection
2.2 Profile of Responding Companies
2.3 Measurement of Early Adopters
3 Results and Discussion
4 Conclusion
References
The Interaction of Global Networks in Their Evolutions: A Longitudinal Case Study
Abstract
1 Introduction
2 Literature Review
2.1 Manufacturing, Supply, and Strategic Networks
2.2 Literature Analysis, Theoretical Gaps, and Research Questions
3 Research Methodology
4 Case Analysis and Discussion
4.1 Interactive Evolution of Constructs and Networks
4.2 How to Manage Different Networks in a Holistic Way?
5 Conclusion
References
Measuring Similarity for Manufacturing Process Models
Abstract
1 Introduction
2 BPMN-Based Manufacturing Process Modeling
3 Similarity Measure
3.1 Preliminaries
3.2 Operation Similarity
3.3 Structural Similarity
4 Related Works
5 Conclusion
Acknowledgement
References
Dynamic Rescheduling in Energy-Aware Unrelated Parallel Machine Problems
1 Introduction
2 Description of the Scheduling Problem
3 Definition of Incidence
3.1 A Greedy Rescheduling (GR) Algorithm
3.2 A Genetic Algorithm with GR Initialization (GA+GR)
4 Evaluation
5 Conclusions and Future Works
References
Information Support for Supplier Kit Preparation
Abstract
1 Introduction
2 Research Approach
3 Literature Review
3.1 Information Support in Kit Preparation
3.2 Supply Chain Information Sharing
4 Case Findings
4.1 Picking Efficiency and Accuracy
4.2 Information Sharing
4.3 User Acceptance
5 Discussion and Conclusion
Acknowledgements
References
Real-Time Linked Open Data for Life Cycle Inventory
Abstract
1 Introduction
2 Dynamic LCI and Semantic Based Life Cycle Impact Assessment
2.1 IoT Based Device for Energy Monitoring
3 Methodology
3.1 Overall Architecture for Open LCI Data Preparation
3.2 Case Study
4 Conclusions
References
The Construction Value Chain in a BIM Environment
Abstract
1 Introduction
2 BIM Fundamentals
3 The Construction Value Chain in a BIM Environment
4 Conclusion
References
Performance Measurement in Sensorized Sociotechnical Manufacturing Environments
Abstract
1 Introduction
2 Manufacturing Performance Measurement
3 Performance Measurement in Manufacturing Environments with Sensorized Workers
4 Discussion and Conclusion
References
Industry 4.0 - Digital Twin
A Scheduling Tool for Achieving Zero Defect Manufacturing (ZDM): A Conceptual Framework
Abstract
1 Introduction and State of the Art
1.1 Zero Defect Manufacturing Concept
1.2 Production Scheduling
2 Framework Architecture and Functionalities
2.1 Decision Support System (DSS)
2.2 Scheduling Tool
3 Industrial Application
4 Conclusions
Acknowledgments
References
Predictive Maintenance Platform Based on Integrated Strategies for Increased Operating Life of Factories
Abstract
1 Introduction and State-of-the-Art
2 Strategies for Increased Operating Life of Production Systems
3 Predictive Maintenance Platform Based on Z-Strategies
4 Discussion and Concluding Remarks
Acknowledgements
References
Conceptual Design of a Digital Shadow for the Procurement of Stocked Products
Abstract
1 Introduction
2 Motivation
3 State of the Art
4 Deriving a Digital Shadow for Procurement Process
4.1 Defining Processes in Procurement
4.2 Data Structure as a Basis for Data Analytics
5 Conclusion and Further Research
Acknowledgements
References
A Framework Based on Predictive Maintenance, Zero-Defect Manufacturing and Scheduling Under Uncertainty Tools, to Optimize Production Capacitiesof High-End Quality Products
1 Introduction and State of the Art
2 Framework and Approach
2.1 Tuning Assistant for Zero Defect Manufacturing
2.2 Predictive Maintenance with Machine Learning
2.3 Automatic Scheduling Under High Uncertainty
2.4 Framework
3 Discussion and Conclusion
References
An Introduction to PHM and Prognostics Case Studies
1 Introduction
2 PHM
3 Previous Works
4 Prognostics Applications
5 Limitations and Discussion
6 Conclusion
References
A Hybrid Machine Learning Approach for Predictive Maintenance in Smart Factories of the Future
Abstract
1 Introduction
2 A Main Architecture for the Predictive Maintenance Pilot
3 A Hybrid Approach of the Predictive Maintenance Pilot
4 Discussion and Concluding Remarks
Acknowledgements
References
Skill Modelling for Digital Factories
Abstract
1 Introduction
2 Relation to Current Research
2.1 CaMDiF
2.2 Profession and Skill Databases
3 Ontology Modelling
3.1 Description of BFO
3.2 Description of MSDL
3.3 Description of ISPO
3.4 Description of Agent Ontology
4 CaMDiF Extension with Skill Modelling Feature
5 Conclusions
Acknowledgement
References
Digital Twin Approach for Solving Reconfiguration Planning Problems in RMS
Abstract
1 Introduction
2 Reconfigurable Manufacturing System
3 Reconfigurable Planning Problem
4 Case Study
5 Conclusion
References
Remaining Useful Life Estimation for Informed End of Life Management of Industrial Assets: A Conceptual Model
Abstract
1 Introduction
2 Literature Analysis
2.1 End of Life Causes
2.2 Remaining Useful Life Estimation Approaches
3 Proposed Conceptual Model
4 Conclusions
References
Heat Recovery Unit Failure Detection in Air Handling Unit
1 Introduction
2 Fault Diagnosis in Air Handling Unit
3 Theoretical Background
3.1 System Description
3.2 Principal Component Analysis (PCA)
3.3 Logistic Regression (LR)
4 Methodology
5 Result and Conclusion
References
Industry 4.0 - Smart Factory
Towards Digital Lean Cyber-Physical Production Systems: Industry 4.0 Technologies as Enablers of Leaner Production
Abstract
1 Introduction
2 Literature Review
3 Research Methodology
4 Exploratory Case Description
4.1 PoC A: Machine Cell Automation and Smart Tool Management
4.2 PoC B: Powder Coating Automation
4.3 PoC C: Quality Control Digitization
4.4 PoC D: Data Management and e-Learning
5 Findings and Discussion
6 Conclusions and Further Research
Acknowledgements
References
Big Data Analytics for Logistics and Distributions Using Blockchain
Abstract
1 Introduction
2 The Literature
2.1 Industry 4.0
2.2 Blockchain
2.3 Big Data Analytics
3 Blockchain Applied in SCM and Logistics Processes
4 Conclusion
References
A Study on the Integrations of Products and Manufacturing Engineering Using Sensors and IoT
Abstract
1 Introduction
2 Research Background
2.1 Product Design in Smart Manufacturing
3 Integration Framework for Product and Manufacturing
3.1 Data Model Structure and Database
3.2 Cyber Model Construction Module
3.3 CAD Model Analysis Module
3.4 Defect Alert Module
4 Implementation
5 Conclusion
References
Towards a Platform for Smart Manufacturing Improvement Planning
Abstract
1 Introduction
2 Related Works
3 Smart Manufacturing Assessment System
3.1 SMAS Architecture
3.2 Assessment Methodologies
3.3 Discussion
4 Conclusions
Disclaimer
References
Manufacturing Execution Systems: The Next Level of Automated Control or of Shop-Floor Support?
Abstract
1 Introduction
2 What Is the Role of MES?
3 Case Study
3.1 Rationale for MES Implementation
3.2 MES Architecture at the Case Company
4 Findings
5 Discussion
6 Conclusion
References
Construct an Intelligent Yield Alert and Diagnostic Analysis System via Data Analysis: Empirical Study of a Semiconductor Foundry
Abstract
1 Introduction
2 Literature Review
3 Intelligent Yield Alert and Diagnostic Analysis Framework in Semiconductor Industry
3.1 Abnormality Detection and Early Warning Mechanism
3.2 Suspicious Factor Decision Model
4 Case Study
5 Conclusion
References
The Industrial Ontologies Foundry Proof-of-Concept Project
Abstract
1 Introduction
2 IOF Formation and Organization
3 IOF POC
4 Conclusion and Future Plans
Acknowledgement and a Disclaimer
References
The Lean Production System 4.0 Framework - Enhancing Lean Methods by Industrie 4.0
Abstract
1 Introduction
2 Industrie 4.0 Framework
3 Lean Production System 4.0
4 Review and Outlook
References
AR/VR-Based Live Manual for User-Centric Smart Factory Services
Abstract
1 Introduction
2 Proposed AR/VR-Based Live Manual
3 AR/VR-Based Live Manual with Deep Learning-Based Object Detection
4 Conclusion
Acknowledgements
References
Active Role-Based Database System for Factory Planning
Abstract
1 Global Factors Influencing Factory Planning Processes in Companies
2 Digital Factory and Digital Shadow
3 Meaning of Database Systems for Factory Planning
4 Design of an Active Role-Based Database System for Factory Planning
4.1 Module 1: Capturing Data
4.2 Module 2: Interpretation and Linking of Information
4.3 Module 3: Allocating Requirements in the Factory Planning Process
4.4 Module 4: Integration of Requirements
5 Use Case: Participative Factory Planning with the IFU Factory Planning Table 4.0 and the Database System
6 Summary and Outlook
References
Industry 4.0 - Collaborative Cyber-physical Production and Human Systems
A Method to Assess Social and Human Factors of Production Innovations
Abstract
1 Introduction
2 Background
3 Human and Social Factors vs. Innovations and Performance
4 Holistic Approach to Assessment
5 Measurement of Factors and Effects
6 A Method of Assessment
7 Summary and Further Work
References
A Literature Review on Human Changeover Ability in High-Variety Production
Abstract
1 Introduction
2 Requirements for Human Changeover Ability in High-Variety Production
2.1 Requirements Caused by Increased Product Variety
2.2 Requirements Caused by Decreased Volume
3 Solutions for Human Changeover Ability in High-Variety Production
3.1 Solutions for Variety Related Challenges
3.2 Solutions for Volume Related Challenges
3.3 Research Gap
4 Conclusion
References
A Conceptual Digital Assistance System Supporting Manual Changeovers in High-Variety Production
Abstract
1 Introduction
2 Digital Assistance Systems
3 Conceptual Assistance System in Support of Manual Changeover Operations
3.1 Information Gathering
3.2 Information Processing
3.3 Information Presentation
4 Conclusion
5 Further Research
References
Softbots Supporting the Operator 4.0 at Smart Factory Environments
Abstract
1 Introduction
2 Softbots and Related Works
3 Softbots Reference Framework - Supporting the Operator 4.0
4 Experimental Setup and Results
5 Conclusions and Further Research
References
A Fundamental Study on the Effect of Visual Guidance to Inspectors Using Visual Indicator on Defect Detection in Visual Inspection Utilizing Peripheral Vision
Abstract
1 Introduction
2 Experimental Design
2.1 Experimental Tasks
2.2 Experimental Factors
2.3 Experimental Procedure
3 Experimental Results
3.1 Individual Characteristics of Subjects
3.2 Effect of Visual Guidance on Inspection Accuracy
4 Conclusion
Acknowledgement
References
Digitalizing Occupational Health, Safety and Productivity for the Operator 4.0
Abstract
1 Introduction
2 The Healthy Operator 4.0 and Her/His Smart Workplace
2.1 Reducing the Operator's Cognitive Workload
2.2 Reducing Operators' Physical Workload
2.3 HCA, HAI, and HMI as Means to Support Smart Workload Management
3 Digitally-Enabled OHS and Enhanced-Productivity Scenarios
3.1 Smart Exoskeletons in Industry 4.0 Assembly Lines
3.2 Adaptive Collaborative Robots (Co-bots) in Industry 4.0 Assembly Lines
3.3 Smart Personal Protective Equipment in Logistics 4.0 Environments
4 Conclusions
References
A Framework for Process Model Based Human-Robot Collaboration System Using Augmented Reality
Abstract
1 Introduction
2 Literature Reviews
2.1 Human-Robot Collaboration in Assembly Operation
2.2 Part-Flow Based Manufacturing Process Modeling: PMPM
3 Process Model Based HRC System
3.1 System Framework
3.2 Implementation
4 Conclusion
References
Management of Reconfigurable Production Networks in Order-Based Production
Abstract
1 Introduction and Motivation
2 State of the Art
2.1 Reconfigurable Production Systems
2.2 Production Networks
3 Reconfigurable Production Networks
4 Approach of Production Planning to Reconfigurable Production Systems
5 Conclusion
References
Author Index

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