Schweitzer Fachinformationen
Wenn es um professionelles Wissen geht, ist Schweitzer Fachinformationen wegweisend. Kunden aus Recht und Beratung sowie Unternehmen, öffentliche Verwaltungen und Bibliotheken erhalten komplette Lösungen zum Beschaffen, Verwalten und Nutzen von digitalen und gedruckten Medien.
Preface xi
Nomenclature xiii
1 Essentials of Fluid Mechanics 1
1.1 Kinematics of Fluid Flow 1
1.2 Conservation Principles 4
1.3 Some Important Applications 8
1.4 Dimensionless Numbers 12
1.5 Laminar and Turbulent Flows 12
1.6 Flow Separation 13
1.7 Cavitation 13
1.8 Friction Losses in Pipes and Pipe Fittings 14
References 21
2 Introduction and Basic Considerations 29
2.1 Introduction 29
2.2 Basic Definitions and Terminology 37
2.3 Determination of Flow Rate in a Pumping System 45
2.4 Operation of Pumps in Parallel and in Series 51
2.5 Similitude Applied to Centrifugal and Axial Flow Pumps 55
2.6 Flow Rate Control in Dynamic Pump Systems 62
2.7 Pump Specific Speed 65
References 72
3 Fundamentals of Energy Transfer in Centrifugal Pumps 81
3.1 Main Components of the Centrifugal Pump 81
3.2 Energy Transfer from the Pump Rotor to the Fluid 88
3.3 Theoretical Characteristic Curves 93
3.4 Deviation from Theoretical Characteristics 99
3.5 Leakage Losses 105
3.6 Mechanical Losses 106
3.7 Relationship between the Overall Efficiency and Other Efficiencies 111
3.8 Flow Rate Control in Pumping Systems 118
References 126
4 Axial and Radial Thrusts in Centrifugal Pumps 133
4.1 Introduction 133
4.2 Axial Thrust 133
4.3 Methods of Balancing the Axial Thrust 135
4.4 Radial Thrust 144
References 153
5 Common Problems in Centrifugal Pumps 159
5.1 Introduction 159
5.2 Cavitation 160
5.3 Mechanism of Cavitation Erosion 179
5.4 Solid Particle Erosion 180
5.5 Pump Surge 180
5.6 Operation at Other Than the Normal Capacity 183
5.7 Temperature Rise of Pumped Fluid 186
5.8 Change of Pump Performance with Fluid Viscosity 189
5.9 Rotating Stall in Centrifugal Pumps 190
5.10 Pump Vibration 191
5.11 Vibration Measurements 193
5.12 Vibration Signal Analysis 194
References 198
6 Axial Flow Pumps 205
6.1 Introduction 205
6.2 Definitions and General Considerations 205
6.3 Pump Theoretical Head and the Mean Effective Radius 210
6.4 Performance Characteristics of Axial-Flow Pumps 212
6.5 Axial Thrust in Axial Flow Pumps 213
6.6 Flow Rate Control in Axial Flow Pumps 214
References 218
7 Displacement Pumps 221
7.1 Introduction 221
7.2 Reciprocating Pumps 222
7.3 Pressure Variation during Suction and Delivery Strokes 225
7.4 Use of Air Vessels in Reciprocating Pump Systems 230
7.5 Performance Characteristics of Reciprocating Pumps 232
7.6 Flow Rate Control 234
7.7 Rotary Pumps 242
References 251
8 Introduction to Fans and Compressors 255
8.1 Introduction 255
8.2 Centrifugal Fans 256
8.3 Some Basic Concepts of High Speed Flow 262
8.4 Introduction to Centrifugal Compressors and Basic Considerations 272
8.5 Some Inlet Design Considerations 274
8.6 One-Dimensional Flow Analysis 276
8.7 Effect of Circulatory Flow (Slip) 279
8.8 Pressure Rise and Efficiencies 284
8.9 Sources of Losses in Centrifugal Compressors 286
8.10 Compressor Performance Characteristics 287
8.11 Compressor Surge 288
8.12 Choking in Centrifugal Compressors 291
8.13 Flow Rate Control in Centrifugal Compressors 293
References 299
9 Multiphase Flow Pumping 305
9.1 Introduction 305
9.2 Multiphase Flow through Centrifugal Pumps 333
9.3 Multiphase Pumping for the Oil and Gas Industry 340
9.4 Airlift Pump: an Example of Non-Conventional Pumping 345
References 353
10 Pump Selection Guidelines 357
10.1 Introduction 357
10.2 Bases of Pump Selection 358
10.3 Selection Based on Type of Pumped Fluid 358
10.4 Selection Based on Operating Condition 359
10.5 Selection Based on Reliability and Maintainability 361
10.6 Selection Based on Initial and Operating Cost 362
10.7 Other Factors Affecting Pump Selection 362
References 363
Index 365
The basic fundamentals of fluid mechanics are essential for understanding the fluid dynamics of pumping machinery. This chapter aims to provide a quick revision of the definitions and basic laws of fluid dynamics that are important for a thorough understanding of the material presented in this book. Of particular interest are the kinematics of fluid flow; the three conservation principles of mass, momentum, and energy; relevant dimensionless parameters; laminar and turbulent flows; and friction losses in piping systems. Some applications of relevance to pumping machinery are also considered.
To fully describe the fluid motion in a flow field it is necessary to know the flow velocity and acceleration of fluid particles at every point in the field. This may be a simple task in laminar flows but may be difficult in turbulent flows. If we use the Eulerian method and utilize Cartesian coordinates, the velocity vector at any point in a flow field can be expressed as
where is the velocity vector; u, v, and w are the velocity components in the x, y, and z directions; and , and are unit vectors in the respective directions. In general, each of the velocity components can be a function of position and time, and accordingly we can write
The components of acceleration in the three directions can be expressed as
The acceleration vector becomes
This vector can be split into two components, the local component, , and the convective component, , that can be expressed as
The flow field can be described as steady or unsteady, uniform or non-uniform, compressible or incompressible, rotational or irrotational, one-, two-, or three-dimensional, and can also be described as laminar or turbulent. The flow is said to be steady if the velocity vector at any point in the flow field does not change with time.
Accordingly, the local component of acceleration () vanishes if the flow is steady. The flow can also be described as uniform if the velocity vector does not change in the streamwise direction. For example, the pipe flow shown in Figure 1.1 is uniform since the velocity vector does not change downstream, but the flow in the bend shown in Figure 1.2 is non-uniform.
Figure 1.1 Laminar flow in a pipe as an example of uniform flow
Figure 1.2 Flow in a 90° bend as an example of non-uniform flow
The flow is described as incompressible if the density change within the flow field does not exceed 5%. Accordingly, most of the flows in engineering applications are incompressible as, for example, flow of different liquids in pipelines and flow of air over a building. However, compressible flows occur in various applications such as flow in the nozzles of gas and steam turbines and in high speed flow in centrifugal and axial compressors. In general, the flow becomes compressible if the flow velocity is comparable to the local speed of sound. For example, the flow of air in any flow field can be assumed incompressible up to a Mach number of 0.3.
The flow is called one-dimensional (1-D) if the flow parameters are the same throughout any cross-section. These parameters (such as the velocity) may change from one section to another. As an approximation, we may call pipe or nozzle flows 1-D if we are interested in describing the average velocity and its variation along the flow passage. Figure 1.3 shows an example of 1-D flow in a pipe with constriction. On the other hand, the flow is called 2-D if it is not 1-D and is identical in parallel planes. For example, the viscous flow between the two diverging plates shown in Figure 1.4 is two-dimensional. In this case, two coordinates are needed to describe the velocity field.
Figure 1.3 One-dimensional flow in a pipe with constriction
Figure 1.4 Two-dimensional flow between two diverging plates
If the flow is not 1-D or 2-D, it is then three-dimensional. For example, flow of exhaust gases out of a smoke stack is three-dimensional. Also, air flow over a car or over an airplane is three-dimensional.
The rate of rotation of a fluid element represents the time rate of the angular displacement with respect to a given axis. The relationship between the velocity components and the rate of rotation can be expressed as
where ?x, ?y, ?z represent the rate of rotation around the x, y, and z axes.
The vorticity ? is defined as twice the rate of rotation. Accordingly, the vorticity vector can be expressed as
The flow is called irrotational when the rate of rotation around the three axes is zero. In this case, we must have ?x = ?y = ?z = 0 for irrotational flow. The components of the vorticity vector in cylindrical coordinates can be written as
Considering the general case of a compressible flow through the control volume (c.v.) shown in Figure 1.5 and assuming that n is a unit vector normal to the elementary surface area dA and v is the flow velocity through this area, then the conservation of mass equation takes the form
Figure 1.5 A schematic of an arbitrary control volume showing the flow velocity through a small elementary surface area
where ? is the fluid density, is the fluid velocity, dV is an elementary volume, and t is the time.
When the control volume tends to a point, the equation tends to the differential form,
where u, v, and w are the velocity components in the x, y, and z directions. If the flow is incompressible, the above equation can be reduced to
In the special case of 1-D steady flow in a control volume with one inlet and one exit (Figure 1.6), the conservation of mass equation takes the simple form,
Figure 1.6 One-dimensional flow in a diverging flow passage
where is the mass flow rate, V is the flow velocity, and A is the cross-sectional area.
In the general case of unsteady flow of a compressible fluid, the linear momentum conservation equation (deduced from the Reynolds transport equation) can be expressed as
where the term represents the vectorial summation of all forces acting on the fluid body and is its linear momentum.
In case of steady flow, the first term on the right-hand side of Eq. (1.12) vanishes and the equation is reduced to
The right-hand side of the above equation represents the net rate of outflow of linear momentum through the control surface. In the special case of steady one-dimensional flow, the equation can be written in the form
When the control volume is very small (tends to a point), the momentum equation tends to the following differential form (known as the Navier-Stokes equation):
If the flow is frictionless (µ = 0), the diffusion term, , vanishes and the equation becomes
The above equation is well-known as Euler's equation. The equation can be applied along a streamline to yield the following 1-D Euler equation
where as is the acceleration in the streamwise direction. If the above equation is further simplified for the case of steady, incompressible, frictionless flow, it results in Bernoulli's equation, which can be written as
The application of the momentum equation normal to the streamline results in an equation similar to (1.16) and can be written as
where n is a coordinate normal to the streamline.
In the general case of unsteady flow of a compressible fluid, the angular momentum conservation equation (deduced from the Reynolds transport equation) can be expressed as:
where the term represents the vectorial summation of all moment acting on the fluid body within the control volume, is the velocity vector and is the...
Dateiformat: ePUBKopierschutz: Adobe-DRM (Digital Rights Management)
Systemvoraussetzungen:
Das Dateiformat ePUB ist sehr gut für Romane und Sachbücher geeignet – also für „fließenden” Text ohne komplexes Layout. Bei E-Readern oder Smartphones passt sich der Zeilen- und Seitenumbruch automatisch den kleinen Displays an. Mit Adobe-DRM wird hier ein „harter” Kopierschutz verwendet. Wenn die notwendigen Voraussetzungen nicht vorliegen, können Sie das E-Book leider nicht öffnen. Daher müssen Sie bereits vor dem Download Ihre Lese-Hardware vorbereiten.Bitte beachten Sie: Wir empfehlen Ihnen unbedingt nach Installation der Lese-Software diese mit Ihrer persönlichen Adobe-ID zu autorisieren!
Weitere Informationen finden Sie in unserer E-Book Hilfe.