
Membrane Materials for Gas and Separation
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Contributors xi
Preface xv
1 Permeability of Polymers 1 Yuri Yampolskii
1.1 Introduction 1
1.2 Detailed mechanism of sorption and transport 3
1.2.1 Transition-state model 3
1.2.2 Free volume model 4
1.2.3 Sorption isotherms 5
1.3 Concentration dependence of permeability and diffusion coefficients 6
1.4 Effects of properties of gases and polymers on permeation parameters 10
Acknowledgement 13
References 13
2 Organosiloxanes (Silicones), Polyorganosiloxane Block Copolymers: Synthesis, Properties, and Gas Permeation Membranes Based on Them 17 Igor Raygorodsky, Victor Kopylov, and Alexander Kovyazin
2.1 Introduction 17
2.2 Synthesis and transformations of organosiloxanes 17
2.2.1 Polyorganosiloxanes with aminoalkyl groups at silicon 19
2.2.2 Organosilicon alcohols and phenols 21
2.3 Synthesis of polyorganosiloxane block copolymers 23
2.3.1 Polyester(ether)-polyorganosiloxane block copolymers 24
2.3.2 Synthesis of polyurethane-, polyurea-, polyamide-, polyimide- organosiloxane POBCs 25
2.4 Properties of polyorganosiloxane block copolymers 29
2.4.1 Phase state of polyblock organosiloxane copolymers 29
2.5 Morphology of POBCs and its effects on their diffusion properties 30
2.5.1 Types of heterogeneous structure 30
2.6 Some representatives of POBC as membrane materials and their properties 32
2.6.1 Polycarbonate-polysiloxanes 32
2.6.2 Polyurethane(urea)-polysiloxanes 39
2.6.3 Polyimide(amide)-polysiloxanes 42
2.7 Conclusions 45
References 46
3 Polysilalkylenes 53 Nikolay V. Ushakov, Stepan Guselnikov, and Eugene Finkelshtein
Acknowledgement 65
References 65
4 Polyvinylorganosilanes: The Materials for Membrane Gas Separation 69 Nikolay V. Ushakov
4.1 Introduction: Historical background 69
4.2 Syntheses and polymerization of vinyltriorganosilanes 71
4.2.1 Syntheses of vinyltriorganosilanes 71
4.2.2 Vinyltriorganosilane (VTOS) polymerization 73
4.2.2.1 VTOS homopolymerization 73
4.2.2.2 Statistical copolymerization of VTOS with other monomers 83
4.2.2.3 Block-copolymerization of VTOS with monomers of other types 85
4.3 Physico-chemical and membrane properties of polymeric PVTOS materials 88
4.4 Concluding remarks 94
Acknowledgement 95
References 95
5 Substituted Polyacetylenes 107 Toshikazu Sakaguchi, Yanming Hu, and Toshio Masuda
5.1 Introduction 107
5.2 Poly(1-trimethylsilyl-1-propyne) (PTMSP) and related polymers 110
5.2.1 Synthesis and general properties 110
5.2.2 Permeation of gases and liquids 112
5.2.3 Aging effect and cross-linking 114
5.2.4 Free volume 115
5.2.5 Nanocomposites and hybrids 116
5.3 Poly[1-phenyl-2-(p-trimethylsilylphenyl)acetylene] and related polymers 117
5.3.1 Polymer synthesis 118
5.3.2 Gas separation 121
5.4 Desilylated polyacetylenes 124
5.4.1 Desilylation of poly[1(p-trimethylsilylphenyl)-2-phenylacetylene] 124
5.4.2 PDPAs from precursor polymers with various silyl groups 125
5.4.3 Soluble poly(diphenylacetylene)s obtained by desilylation 127
5.4.4 Poly(diarylacetylene)s 128
5.5 Polar-group-containing polyacetylenes 130
5.5.1 Hydroxy group 130
5.5.2 Sulfonated and nitrated poly(diphenylacetylene)s 132
5.5.3 Other polar groups 134
5.6 Concluding remarks 135
References 136
6 Polynorbornenes 143 Eugene Finkelshtein, Maria Gringolts, Maksim Bermeshev, Pavel Chapala,and Yulia Rogan
6.1 Introduction 143
6.2 Monomer synthesis 144
6.2.1 Synthesis of silicon-substituted norbornenes and norbornadienes 145
6.2.1.1 [4p +2p]-cycloaddition of Si-substituted ethylenes and acetylenes to cyclopentadiene 145
6.2.1.2 Synthesis of silyl-substituted norbornenes and norbornadienes with alkyl and functional substituents via Si-Cl bond transformation 150
6.2.1.3 Other approaches to silylnorbornene and norbornadiene preparation 151
6.2.2 Synthesis of Si-containing exo-tricyclo[4.2.1.0 2,5 ]non-7-enes 152
6.2.2.1 The[2s +2s +2p]-cycloaddition reaction of quadricyclane with Si-containing alkenes or relative compounds as a simple way to highly active monomers 153
6.2.2.2 Cycloaddition of Q with vinylsilanes or relative compounds 154
6.2.2.3 Cycloaddition of Q with Si-containing disubstituted alkenes/acetylenes 157
6.2.2.4 Cycloaddition of Q with Si-containing 1,2,3-trisubstituted alkenes 159
6.3 Metathesis polynorbornenes 163
6.4 Addition polymerization 183
6.4.1 Addition polynorbornenes and polynorbornenes with alkyl side groups 184
6.4.2 Silicon and germanium-substituted polynorbornenes 187
6.4.3 Composites with addition silicon-containing polytricyclononenes 205
6.5 Conclusions 209
Acknowledgement 210
References 210
7 Polycondensation Materials Containing Bulky Side Groups: Synthesis and Transport Properties 223 Susanta BanerjeeandDebaditya Bera
7.1 Introduction 223
7.2 Synthesis of the polymers 224
7.2.1 Polyimides 224
7.2.1.1 One-step polymerization 224
7.2.1.2 Two-step polymerization 225
7.2.2 Poly(arylene ether)s (PAEs) 227
7.2.3 Aromatic polyamides (PAs) 228
7.2.3.1 Low temperature polymerization 228
7.2.3.2 High temperature polymerization 229
7.3 Effect of different bulky groups on polymer gas transport properties 229
7.3.1 Gas transport properties of the polyimides containing different bulky groups 229
7.3.2 Gas transport properties of polyamides containing different bulky groups 241
7.3.3 Gas transport properties of poly(arylene ether)s containing different bulky groups 248
7.3.4 Concluding remarks 263
References 265
8 Gas and Vapor Transport Properties of Si-Containing and Related Polymers 271 Yuri Yampolskii
8.1 Introduction 271
8.2 Rubbery Si-containing polymers 272
8.2.1 Polysiloxanes 272
8.2.2 Siloxane-containing copolymers (block copolymers, random copolymers and graft copolymers) 274
8.2.3 Polysilmethylenes 277
8.3 Glassy Si-containing polymers 278
8.3.1 Polymers with Si-O-Si bonds in side chains 278
8.3.2 Poly(vinyltrimethyl silane) and related vinylic polymers 282
8.3.3 Metathesis norbornene polymers 285
8.3.4 Additive norbornene polymers 286
8.3.5 Polyacetylenes 290
8.3.6 Other glassy Si-containing polymers 293
8.4 Free volume in Si-containing polymers 294
8.5 Concluding remarks 296
Acknowledgement 298
References 298
9 Modeling of Si-Containing Polymers 307 Joel R. Fried, Timothy Dubbs, and Morteza Azizi
9.1 Introduction 307
9.2 Main-chain silicon-containing polymers 309
9.2.1 Polysiloxanes 309
9.2.2 Polysilanes and silalkylene polymers 314
9.3 Side-chain silicon-containing polymers 316
9.3.1 Poly(vinyltrimethylsilane) 316
9.3.2 Poly[1-(trimethylsilyl)-1-propyne] 317
9.3.2.1 Conformational studies 318
9.3.2.2 Simulation of gas transport 319
9.4 Conclusions 324
Appendices 325
9.a Molecular flexibility 325
9.b Simulation of diffusivity 325
9.b.1 Einstein relationship 325
9.b.2 VACF method 325
9.c Simulation of solubility: Widom method 325
9.d Molecular mechanics force fields 326
9.d.1 Dreiding 326
9.d.2 Polymer-consistent force field (pcff) 326
9.d.3 Gromos 326
9.d.4 Compass 326
References 327
10 Pervaporation and Evapomeation with Si-Containing Polymers 335 Tadashi Uragami
10.1 Introduction 335
10.2 Structural design of Si-containing polymer membranes 335
10.2.1 Chemical design of Si-containing polymer membrane materials 336
10.2.2 Physical construction of Si-containing polymer membranes 336
10.3 Pervaporation 337
10.3.1 Principle of pervaporation 337
10.3.2 Fundamentals of pervaporation 338
10.3.3 Solution-diffusion model in pervaporation 339
10.4 Evapomeation 340
10.4.1 Principle of evapomeation 340
10.4.2 Principle of temperature-difference controlled evapomeation 341
10.5 Technology of pervaporation with Si-containing polymer membranes 342
10.5.1 Alcohol permselective membranes 342
10.5.2 Hydrocarbon permselective membranes 353
10.5.2.1 Aromatic hydrocarbon removal 353
10.5.2.2 Chlorinated hydrocarbon removal 358
10.5.3 Organic permselective membranes 360
10.5.4 Membranes for separation of organic-organic mixtures 361
10.5.5 Membranes for optical resolution 362
10.6 Technology of evapomeation with Si-containing polymer membranes 363
10.6.1 Permeation and separation by evapomeation 363
10.6.2 Concentration of ethanol by temperature-difference controlled evapomeation 364
10.7 Conclusions 365
References 365
11 Si-Containing Polymers in Membrane Gas Separation 373 Adele Brunetti, Leonardo Melone, Enrico Drioli, and Giuseppe Barbieri
Executive summary 373
11.1 Introduction 373
11.2 Si-containing polymer membranes used in gas separation 375
11.2.1 Silicon rubber membrane materials 375
11.2.2 Polyacetylene membrane materials 376
11.2.3 Polynorbornene membrane materials 378
11.2.4 Other Si-containing membrane materials 378
11.3 Separations 379
11.4 Membrane modules 381
11.5 Competing technologies for separation of gases 384
11.6 Applications 385
11.6.1 Air separation 385
11.6.2 Hydrogen separation 386
11.6.3 Hydrocarbon separation 390
11.6.4 VOC separation 392
References 393
Index 399
Preface
Organosilicon compounds possess a number of specific properties due to the presence of Si-containing chemical bonds. In general, this makes organosilicon chemistry an effective tool for a planned macromolecular design. Thus, Si-Cl bonds are substantially more active in hydrolysis reactions and in interaction with Grignar reagents than their carbon analogues. Si-H bonds smoothly react with olefins, in contrast to rather chemically passive C-H bonds. The silicon atom has a very weak tendency to formation of multiple bonds under normal conditions. This prevents the possibility of numerous undesirable side chemical processes, such as dehydrochlorination of chlorosilanes, dehydrogenation of hydrosilanes, and some others. At the same time, Si-C and Si-O bonds are quite stable, chemically as well as thermally. These bonds are the main "building blocks" of polycarbosilanes and polysiloxanes. Therefore, carbosilanes and siloxanes form an attractive basis for development of various polymer materials.
Simplicity of incorporation of different organic substituents on the silicon atom, including polar and sterically hindered groups, allows fabrication of a series of desired structures unattainable for purely organic compounds. This is the case for low molecular weight compounds (monomers), as well as for high molecular weight polymers.
Organosilicon monomers allow carbochain glassy polymers possessing high glass transition temperature (Tg) to be obtained by means of polymerization on multiple bonds, according to addition and metathesis schemes. Some monomers can also be used for synthesis of elastomeric polymers with very low Tg by ring opening polymerization via breaking endocyclic Si-C or Si-O bonds. Numerous examples of organosilicon polymers are shown below.
Homochain polymers
Heterochain polymers
Therefore, special peculiarities of organosilicon chemistry, as noted above, allow incorporation of a great variety of substituents on the silicon atom. This makes molecular design of desired polymer materials as well as conscious adjustment of their physicochemical properties realistically feasible.
Among various actual directions of the use of Si-containing polymer materials, materials for gas and vapor separation membranes form an important and prospective field. Thus, the key to successful development of separation membrane materials is in finding and elaborating convenient methods for synthesis of appropriate monomers and determination of their optimal polymerization conditions, resulting in polymers with good gas transport and film-forming properties.
Study of gas permeation parameters (permeability, diffusivity, thermodynamic sorption parameters) and important related properties such as free volume is an independent and a wide field of research. Among other tasks, one is to make an appropriate selection of gas mixtures that can be separated by certain membranes. Membrane science and technology related to the problems of gas and vapor separation are in permanent evolution. In this regard, modification of existing polymer membrane materials, searching for optimal conditions of separation and development of original syntheses of novel polymers provide permanent challenges for researchers. Methodologies based on organosilicon chemistry may be quite useful for the modern membrane industry.
All these issues form the subject of this monograph. In it, for the first time, we tried to consider jointly the questions of organosilicon chemistry and membrane science, giving historical backgrounds, outlining the trends of development and providing the contemporary state of the art of both fields.
In Chapter 1 the main parameters of membrane gas separation are defined and explained. Since gas permeation in non-porous polymer membranes proceeds according to the solution-diffusion mechanism, the role of kinetic and thermodynamic factors in mass transfer through membranes is outlined. The role of the combination of high permeability and selectivity is stressed as a prerequisite of highly efficient membrane materials. Special attention is devoted to the effects of the nature and properties of gas and polymers on the observed gas permeation parameters.
From Chapter 2, consideration of the synthesis and properties of Si-containing polymers is started. The subject of this chapter is rubbery polymers with flexible Si-O-Si bonds: organosiloxanes and block copolymers containing flexible siloxane blocks. The main feature of siloxanes is their extremely low Tg and, consequently, the very high mobility of their main chains. The chemistry and applications of polyorganosiloxanes and their copolymers have been intensively studied since the 1940s. They have found numerous applications, and one of them is their use as membrane materials. For a long period polydimethylsiloxane (PDMS) was considered as the most permeable polymer among all those known. A great impact on applications of siloxane-containing polymers started 20-30 years later when block copolymers with rigid and flexible blocks were created and studied. The chapter gives a detailed description of the developed methods of synthesis of the polymers of this class, and numerous results of the studies of their membrane properties.
Interesting analogs of polyorganosiloxane are known; these are polymers where the flexible Si-O bond is replaced by the structurally similar Si-C bond: polysilmethylenes, which are the subject of Chapter 3. A comparison of these two types of polymer permits further elucidation of the role of the flexibility of the main chains of Si-containing polymers and its effects on permeability and diffusivity. Approaches to the synthesis of polysiloxanes and polysilmethylenes have common features: in both cases it is a scission of strained cycles. However, there are differences between the polymers obtained: the latter have less flexible chains and, hence, their permeability is not that high. The polymers of both classes are rubbers, so the problems that can be solved using the membranes based on them are similar. This is mainly the separation of gaseous hydrocarbons; however, in many cases their relatively high gas permeability justifies consideration of the separation of light gases such as O2/N2 or CO2/CH4.
Since the 1960s a new era has started in the chemistry and physical chemistry of Si-containing polymers as membrane materials. A big stride was made by creating poly(vinyltrimethyl silane) (PVTMS) and its structural analogs. A general feature of these vinylic polymers, described in Chapter 4, is that they contain Si in side groups and are glassy materials. On the basis of PVTMS the first industrially produced gas separation membrane was fabricated and produced from the end of the 1970s in the Soviet Union. The properties of this polymer, which seemed rather unusual when it was prepared and studied, undoubtedly influenced further activity in the field of Si-containing membrane materials. The chapter gives a brief review of polymerization chemistry of vinylorganosilanes and emphasizes the role of anionic polymerization. Other vinylic polymers, e.g. Si-substituted polystyrenes, are also briefly considered.
The theme of glassy Si-containing polymers obtained an exceelent development in studies of disubstituted Si-containing polyacetylenes, the subject of Chapter 5. These materials show a wide range of permeability and have demonstrated diverse manifestations of structure-permeability effects. As often occurs, even the first prepared polymer of this class, poly(trimethylsilyl propyne) (PTMSP), revealed record-breaking permeability. It was with PTMSP that the phenomena of solubility controlled permeation were observed for the first time using glassy membranes. Another interesting reaction was discovered with polyacetylenes - desilylation. It resulted in formation of highly permeable materials that do not contain silicon (solid state elimination of Si-containing groups with formation of additional free volume elements within the membrane). It is likely that the same concept can be applicable to other classes of glassy polymers that contain C(arom)-Si bonds in side groups.
A wealth of information is reported in Chapter 6. There, the authors deal with numerous Si-containing glassy polymers of norbornene and polytricyclononenes. An unusual peculiarity of these polymers is that the same monomers can produce materials with entirely different structures, chain rigidities and other properties depending on the selection of the polymerization catalyst. Metathesis polynorbornenes have relatively flexible chains and rather modest gas permeability. Nonetheless, after preparation and investigation of a large number of polynorbornenes with different structures many important observations were made regarding the structure-permeability relationship. Addition Si-containing polynorbornenes have very rigid main chains (high Tg) and demonstrated high gas permeability, similar to that of polyacetylenes. For this class of polymers solubility-controlled permeation was also observed.
The subject of Chapter 7 is the description of synthesis and investigation of polyimides and polyamides with bulky side groups (e.g. tert-butyl or adamantyl). The idea of this chapter is a demonstration that not only Si-containing side groups but also other bulky substituents can result in significant increases in permeability, often not at the expense of permselectivity. The chapter contains much information...
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