
Rubber Reinforcement with Particulate Fillers
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ISNI: 0000 0001 0883 6150
Content
- Intro
- Preface
- About the Authors
- Contents
- 1 Manufacture of Fillers
- 1.1 Manufacture of Carbon Black
- 1.1.1 Mechanisms of Carbon Black Formation
- 1.1.2 Manufacturing Process of Carbon Black
- 1.1.2.1 Oil-Furnace Process
- 1.1.2.2 The Thermal Black Process
- 1.1.2.3 Acetylene Black Process
- 1.1.2.4 Lampblack Process
- 1.1.2.5 Impingement (Channel, Roller) Black Process
- 1.1.2.6 Recycle Blacks
- 1.1.2.7 Surface Modification of Carbon Blacks
- 1.1.2.7.1 Attachments of the Aromatic Ring Nucleus to Carbon Black
- 1.1.2.7.2 Attachments to the Aromatic Ring Structure through Oxidized Groups
- 1.1.2.7.3 Metal Oxide Treatment
- 1.2 Manufacture of Silica
- 1.2.1 Mechanisms of Precipitated Silica Formation
- 1.2.2 Manufacturing Process of Precipitated Silica
- 1.2.3 Mechanisms of Fumed Silica Formation
- 1.2.4 Manufacture Process of Fumed Silica
- References
- 2 Characterization of Fillers
- 2.1 Chemical Composition
- 2.1.1 Carbon Black
- 2.1.2 Silica
- 2.2 Micro-Structure of Fillers
- 2.2.1 Carbon Black
- 2.2.2 Silica
- 2.3 Filler Morphologies
- 2.3.1 Primary Particles - Surface Area
- 2.3.1.1 Transmission Electron Microscope (TEM)
- 2.3.1.2 Gas Phase Adsorptions
- 2.3.1.2.1 Total Surface Area Measured by Nitrogen Adsorption - BET/NSA
- 2.3.1.2.2 External Surface Area Measured by Nitrogen Adsorption - STSA
- 2.3.1.2.3 Micro-Pore Size Distribution Measured by Nitrogen Adsorption
- 2.3.1.3 Liquid Phase Adsorptions
- 2.3.1.3.1 Iodine Adsorptions
- 2.3.1.3.2 Adsorption of Large Molecules
- 2.3.2 Structure - Aggregate Size and Shape
- 2.3.2.1 Transmission Electron Microscopy
- 2.3.2.2 Disc Centrifuge Photosedimentometer
- 2.3.2.3 Void Volume Measurement
- 2.3.2.3.1 Oil Absorption
- 2.3.2.3.2 Compressed Volume
- 2.3.2.3.2.1 Relation between Compressibility and Pressure
- 2.3.2.3.2.2 Mechanism of Compression
- 2.3.2.3.3 Mercury Porosimetry
- 2.3.3 Tinting Strength
- 2.4 Filler Surface Characteristics
- 2.4.1 Characterization of Surface Chemistry of Filler-Surface Groups
- 2.4.2 Characterization of Physical Chemistry of Filler Surface-Surface Energy
- 2.4.2.1 Contact Angle
- 2.4.2.1.1 Single Liquid Phase
- 2.4.2.1.2 Dual Liquid Phases
- 2.4.2.2 Heat of Immersion
- 2.4.2.3 Inverse Gas Chromatograph
- 2.4.2.3.1 Principle of Measuring Filler Surface Energy with IGC
- 2.4.2.3.2 Adsorption at Infinite Dilution
- 2.4.2.3.3 Adsorption at Finite Concentration
- 2.4.2.3.4 Surface Energy of the Fillers
- 2.4.2.3.4.1 Dispersive Component of Filler Surface Energy
- 2.4.2.3.4.2 Specific Component of Filler Surface Energy
- 2.4.2.3.4.3 Sf Value
- 2.4.2.3.4.4 Energy Heterogeneity of Filler Surfaces
- 2.4.2.3.4.5 Surface Energy of Silane-Modified Silicas
- 2.4.2.3.5 Estimation of Rubber-Filler Interaction from Adsorption Energy of Elastomer Analogs
- 2.4.2.4 Bound Rubber Measurement
- References
- 3 Effect of Fillers in Rubber
- 3.1 Hydrodynamic Effect-Strain Amplification
- 3.2 Interfacial Interaction between Filler andPolymer
- 3.2.1 Bound Rubber
- 3.2.2 Rubber Shell
- 3.3 Occlusion of Rubber
- 3.4 Filler Agglomeration
- 3.4.1 Observations of Filler Agglomeration
- 3.4.2 Modes of Filler Agglomeration
- 3.4.3 Thermodynamics of Filler Agglomeration
- 3.4.4 Kinetics of Filler Agglomeration
- References
- 4 Filler Dispersion
- 4.1 Basic Concept of Filler Dispersion
- 4.2 Parameters Influencing Filler Dispersion
- 4.3 Liquid Phase Mixing
- References
- 5 Effect of Fillers on the Properties of Uncured Compounds
- 5.1 Bound Rubber
- 5.1.1 Significance of Bound Rubber
- 5.1.2 Measurement of Bound Rubber
- 5.1.3 Nature of Bound Rubber Attachment
- 5.1.4 Polymer Mobility in Bound Rubber
- 5.1.5 Polymer Effects on Bound Rubber
- 5.1.5.1 Molecular Weight Effects
- 5.1.5.2 Polymer Chemistry Effects
- 5.1.6 Effect of Filler on Bound Rubber
- 5.1.6.1 Surface Area and Structure
- 5.1.6.2 Specific Surface Activity of Carbon Blacks
- 5.1.6.3 Effect of Surface Characteristics on Bound Rubber
- 5.1.6.4 Carbon Black Surface Modification
- 5.1.6.5 Silica Surface Modification
- 5.1.7 Effect of Mixing Conditions on Bound Rubber
- 5.1.7.1 Temperature and Time of Mixing
- 5.1.7.2 Mixing Sequence Effect of Rubber Ingredients
- 5.1.7.2.1 Mixing Sequence of Oil and Other Additives
- 5.1.7.2.2 Mixing Sequence of Sulfur, Sulfur Donor, and Other Crosslinkers
- 5.1.7.2.3 Bound Rubber of Silica Compounds
- 5.1.7.3 Bound Rubber in Wet Masterbatches
- 5.1.7.4 Bound Rubber of Fumed Silica-Filled Silicone Rubber
- 5.2 Viscosity of Filled Compounds
- 5.2.1 Factors Influencing Viscosity of the Carbon Black-Filled Compounds
- 5.2.2 Master Curve of Viscosity vs. Effective Volume of Carbon Blacks
- 5.2.3 Viscosity of Silica Compounds
- 5.2.4 Viscosity Growth - Storage Hardening
- 5.3 Die Swell and Surface Appearance of the Extrudate
- 5.3.1 Die Swell of Carbon Black Compounds
- 5.3.2 Die Swell of Silica Compounds
- 5.3.3 Extrudate Appearance
- 5.4 Green Strength
- 5.4.1 Effect of Polymers
- 5.4.2 Effect of Filler Properties
- References
- 6 Effect of Fillers on the Properties of Vulcanizates
- 6.1 Swelling
- 6.2 Stress-Strain Behavior
- 6.2.1 Low Strain
- 6.2.2 Hardness
- 6.2.3 Medium and High Strains-The Strain Dependence of Modulus
- 6.3 Strain-Energy Loss-Stress-Softening Effect
- 6.3.1 Mechanisms of Stress-Softening Effect
- 6.3.1.1 Gum
- 6.3.1.2 Filled Vulcanizates
- 6.3.1.3 Recovery of Stress Softening
- 6.3.2 Effect of Fillers on Stress Softening
- 6.3.2.1 Carbon Blacks
- 6.3.2.1.1 Effect of Loading
- 6.3.2.1.2 Effect of Surface Area
- 6.3.2.1.3 Effect of Structure
- 6.3.2.2 Precipitated Silica
- 6.4 Fracture Properties
- 6.4.1 Crack Initiation
- 6.4.2 Tearing
- 6.4.2.1 State of Tearing
- 6.4.2.1.1 Effect of Filler
- 6.4.2.1.2 Effect of Polymer Crystallizability and Network Structure
- 6.4.2.1.2.1 Non-Crystallizable Rubber-SBR
- 6.4.2.1.2.2 Crystallizable Rubber-NR
- 6.4.2.2 Tearing Energy
- 6.4.2.2.1 Effect of Filler
- 6.4.2.2.2 Effect of Polymer Crystallizability and Network Structure
- 6.4.2.2.2.1 Non-Crystallizable Rubber-SBR
- 6.4.2.2.2.2 Crystallizable Rubber-NR
- 6.4.3 Tensile Strength and Elongation at Break
- 6.4.4 Fatigue
- References
- 7 Effect of Fillers onthe Dynamic Properties of Vulcanizates
- 7.1 Dynamic Properties of Vulcanizates
- 7.2 Dynamic Properties of Filled Vulcanizates
- 7.2.1 Strain Amplitude Dependence of Elastic Modulus of Filled Rubber
- 7.2.2 Strain Amplitude Dependence of Viscous Modulus of Filled Rubber
- 7.2.3 Strain Amplitude Dependence of Loss Tangent of Filled Rubber
- 7.2.4 Hysteresis Mechanisms of Filled Rubber Concerning Different Modes of Filler Agglomeration
- 7.2.5 Temperature Dependence of Dynamic Properties of Filled Vulcanizates
- 7.3 Dynamic Stress Softening Effect
- 7.3.1 Stress-Softening Effect of Filled Rubbers Measured with Mode 2
- 7.3.2 Effect of Temperature on Dynamic Stress-Softening
- 7.3.3 Effect of Frequency on Dynamic Stress-Softening
- 7.3.4 Stress-Softening Effect of Filled Rubbers Measured with Mode 3
- 7.3.5 Effect of Filler Characteristics on Dynamic Stress-Softening and Hysteresis
- 7.3.6 Dynamic Stress-Softening of Silica Compounds Produced by Liquid Phase Mixing
- 7.4 Time-Temperature Superposition of Dynamic Properties of Filled Vulcanizates
- 7.5 Heat Build-up
- 7.6 Resilience
- References
- 8 Rubber Reinforcemen tRelated to Tire Performance
- 8.1 Rolling Resistance
- 8.1.1 Mechanisms of Rolling Resistance-Relationship between Rolling Resistance and Hysteresis
- 8.1.2 Effect of Filler on Temperature Dependence of Dynamic Properties
- 8.1.2.1 Effect of Filler Loading
- 8.1.2.2 Effect of Filler Morphology
- 8.1.2.2.1 Effect of Surface Area
- 8.1.2.2.2 Effect of Structure
- 8.1.2.3 Effect of Filler Surface Characteristics
- 8.1.2.3.1 Effect of Carbon Black Graphitization on Dynamic Properties
- 8.1.2.3.2 Comparison of Carbon Black and Silica
- 8.1.2.3.3 Effect of Filler Blends (Blend of Silica and Carbon Black, without Coupling Agent)
- 8.1.2.3.4 Effect of Surface Modification of Silica
- 8.1.2.3.5 Effect of Surface Modification of Carbon Black on Dynamic Properties
- 8.1.2.3.6 Carbon/Silica Dual Phase Filler
- 8.1.2.3.7 Polymeric Filler
- 8.1.3 Mixing Effect
- 8.1.4 Precrosslinking Effect
- 8.2 Skid Resistance-Friction
- 8.2.1 Mechanisms of Skid Resistance
- 8.2.1.1 Friction and Friction Coefficients - Static Friction and DynamicFriction
- 8.2.1.2 Friction between Two Rigid Solid Surfaces
- 8.2.2 Friction of Rubber on Rigid Surface
- 8.2.2.1 Dry Friction
- 8.2.2.1.1 Adhesion Friction
- 8.2.2.1.2 Hysteresis Friction
- 8.2.2.2 Wet Friction
- 8.2.2.2.1 Elastohydrodynamic Lubrication
- 8.2.2.2.2 The Thickness of Lubricant Film for Rubber Sliding over Rigid Asperity
- 8.2.2.2.3 Boundary Lubrication
- 8.2.2.2.4 Difference in Boundary Lubrication between Rigid-Rigid and Rigid-Elastomer Surfaces
- 8.2.2.3 Review of Frictional Properties of Some Tire Tread Materials
- 8.2.2.3.1 Carbon and Graphite
- 8.2.2.3.2 Glass
- 8.2.2.3.3 Rubber
- 8.2.2.3.4 Prediction of Friction of Filled Rubbers on Dry and Wet Road Surfaces Based on Surface Characteristics of Different Materials
- 8.2.2.4 Morphology of the Worn Surface of Filled Vulcanizates
- 8.2.2.4.1 Comparison of Polymer-Filler Interaction between Carbon Blac kand Silica
- 8.2.2.4.2 Effect of Break-in of Specimens under Wet Conditions on Friction Coefficients
- 8.2.2.4.3 Abrasion Resistance of Filled Vulcanizates under Wet and Dry Conditions
- 8.2.2.4.4 Observation of the Change in Friction Coefficients during Skid Test
- 8.2.2.4.5 SEM Observation of Worn Surface
- 8.2.3 Wet Skid Resistance of Tire
- 8.2.3.1 Three Zone Concept
- 8.2.3.2 Effect of Different Fillers in the Three Zones
- 8.2.3.2.1 Minimization of Squeeze-Film Zone
- 8.2.3.2.2 Minimization of Transition Zone and Maximizing Its Boundary Lubrication Component
- 8.2.3.2.3 Maximization of Traction Zone
- 8.2.3.3 Influencing Factors on Wet Skid Resistance
- 8.2.3.3.1 Effect of Test Conditions on Wet Skid Resistance
- 8.2.3.3.2 Effect of Compound Properties and Test Methods on Wet SkidResistance
- 8.2.3.4 Development of a New Filler for Wet Skid Resistance
- 8.3 Abrasion Resistance
- 8.3.1 Abrasion Mechanisms
- 8.3.2 Effect of Filler Parameters on Abrasion
- 8.3.2.1 Effect of Filler Loading
- 8.3.2.2 Effect of Filler Surface Area
- 8.3.2.3 Effect of Filler Structure
- 8.3.2.4 Effect of Filler-Elastomer Interaction
- 8.3.2.4.1 Effect of Filler-Elastomer Interaction Related to Surface Area
- 8.3.2.4.2 Effect of Heat Treatment of Carbon Black
- 8.3.2.4.3 Effect of Oxidation of Carbon Black
- 8.3.2.4.4 Effect of Physical Adsorption of Chemicals on Carbon Black Surface
- 8.3.2.5 Effect of Carbon Black Mixing Procedure
- 8.3.2.6 Silica vs. Carbon Black
- 8.3.2.7 Silica in Emulsion SBR Compounds
- 8.3.2.8 Silica in NR Compounds
- 8.3.2.9 Effect of CSDPF on Abrasion Resistance
- References
- 9 Development of New Materials for Tire Application
- 9.1 Chemical Modified Carbon Black
- 9.2 Carbon-Silica Dual Phase Filler (CSDPF)
- 9.2.1 Characteristics of Chemistry
- 9.2.2 Characteristics of Compounding
- 9.2.3 Application of CSDPF 4000 in Passenger Tires
- 9.2.4 Application of CSDPF 2000 in Truck Tires
- 9.3 NR/Carbon Black Masterbatch Produced by Liquid Phase Mixing
- 9.3.1 Mechanisms of Mixing, Coagulation, and Dewatering
- 9.3.2 Compounding Characteristics
- 9.3.2.1 Mastication Efficiency
- 9.3.2.2 CEC Product Form
- 9.3.2.3 Mixing Equipment
- 9.3.2.4 Mixing Procedures
- 9.3.2.4.1 Two-Stage Mixing
- 9.3.2.4.2 Single-Stage Mixing
- 9.3.2.5 Total Mixing Cycle
- 9.3.3 Cure Characteristics
- 9.3.4 Physical Properties of CEC Vulcanizates
- 9.3.4.1 Stress-Strain Properties
- 9.3.4.2 Abrasion Resistance
- 9.3.4.3 Dynamic Hysteresis at High Temperature
- 9.3.4.4 Cut-Chip Resistance
- 9.3.4.5 Flex Fatigue
- 9.4 Synthetic Rubber/Silica Masterbatch Produced with Liquid Phase Mixing
- 9.4.1 Production Process of EVEC
- 9.4.2 Compound Properties
- 9.4.2.1 Bound Rubber Content
- 9.4.2.2 Mooney Viscosity
- 9.4.2.3 Extrusion
- 9.4.2.4 Cure Characteristics
- 9.4.3 Vulcanizate Properties
- 9.4.3.1 Hardness of Vulcanizates
- 9.4.3.2 Static Stress-Strain Properties
- 9.4.3.3 Tensile Strength and Elongation at Break
- 9.4.3.4 Tear Strength
- 9.4.3.5 Dynamic Properties
- 9.4.3.5.1 Strain Dependence of Dynamic Properties
- 9.4.3.5.2 Temperature Dependence of Dynamic Properties
- 9.4.3.5.3 Rebound and Heat Build-up
- 9.4.3.6 Abrasion Resistance
- 9.5 Powdered Rubber
- 9.5.1 Production of Powdered Rubber
- 9.5.2 Mixing of Powdered Rubber
- 9.5.3 Properties of Powdered Rubber Compounds
- 9.6 Masterbatches with Other Fillers
- 9.6.1 Starch
- 9.6.2 Organo-Clays
- References
- 10 Reinforcement of Silicone Rubber
- 10.1 Fumed vs. Precipitated Silica
- 10.2 Interaction between Silica and Silicone Polymers
- 10.2.1 Surface Energy Characterization by Inverse Gas Chromatography
- 10.2.2 Bound Rubber in Silica-PDMS Systems
- 10.3 Crepe Hardening
- 10.4 Silica Surface Modification
- 10.5 Morphological Properties of Silica
- 10.5.1 Surface Area
- 10.5.2 Structure Properties of Silica
- 10.6 Mixing and Processing of SiliconeCompounds
- 10.7 Silica Dispersion in Silicone Rubber
- 10.8 Static Mechanical Properties
- 10.8.1 Tensile Modulus
- 10.8.2 Tensile Strength and Elongation Properties
- 10.8.3 Compression Set
- 10.9 Dynamic Mechanical Properties
- References
- Index
- Leere Seite
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