Advances in Manufacturing, Production Management and Process Control

Name: Advances in Manufacturing, Production Management and Process Control | Proceedings of the AHFE 2021 Virtual Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, July 25-29, 2021, USA
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Proceedings of the AHFE 2021 Virtual Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, July 25-29, 2021, USA

Stefan Trzcielinski Beata Mrugalska Waldemar Karwowski Emilio Rossi Massimo Di Nicolantonio(Editor)

Springer (Publisher)

Published on 3. July 2021

XVII, 485 pages

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978-3-030-80462-6 (ISBN)

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Content

Intro
Advances in Human Factors and Ergonomics 2021
Preface
Contents
Advanced Technologies and Manufacturing Processes for 3D Printing
Determining the Optimal Orientation of AM-Parts Based on Native 3D CAD Data
1 Introduction
2 Related Work
3 Concept
4 Application Example
5 Conclusion
References
Node-Based Shape Optimization and Mechanical Test Validation of Complex Metal Components and Support Structures, Manufactured by Laser Powder Bed Fusion
1 Introduction
2 Tensegrity-Structure Design
3 Node-Based Shape Optimization and Vertex Morphing
4 Shape Optimization of the Tensegrity-Node
5 Validation of the Optimization by Mechanical Testing
6 Numerical Results and Comparison with Test Results
7 Summary and Conclusion
8 Outlook
References
A Semi-skilled Fabrication Approach of Shape-Changing Interfaces through Fused Filament Fabrication
1 Introduction
2 Methods
2.1 Experimental
2.2 Iterative Design Solutions
2.3 Results
3 Design Exploration
3.1 Case Study
3.2 Experiment and Verification
4 Conclusion and Future Work
References
Printing Small: Measuring the Resolution Limits of CLIP Technology
1 Introduction
2 Material and Methods
3 Results
3.1 Positive Features (Solid Parts)
3.2 Negative Features
3.3 Combined Chessboard Structure
4 Conclusion
References
Development of an Elastic Inflatable Actuator for Active Seating Systems
1 Introduction
2 Methods
2.1 Requirements
2.2 Design of a Soft Actuator
2.3 Material Tests
2.4 FEA Model
2.5 Experiment
3 Results and Discussion
4 Conclusion
References
3D Printing Design Applications
Reusable Kit for 3D Printable Sustainable Cutlery
1 Introduction
2 Strategies and Opportunities for Sustainable 3D Printing
3 Design Scenario
4 Design Experimentation
4.1 Survey and Data Analysis
4.2 Concept Design
4.3 3D Design Thinking
4.4 Final Design
5 Materials, Regeneration Process and Obsolescence Strategy
6 Conclusions
References
A Systematic Review of Differences Between Conventional Orthoses and 3D-Printed Orthoses
1 Introduction
2 Method
3 Results and Discussion
4 Conclusions
References
Product Design and Development by Additive Manufacturing for Automotive Systems
1 Introduction
2 Additive Manufacturing Approach
3 HuD's Product Design and Manufacturing
3.1 Design Concepts
3.2 Production and Evaluation
4 Conclusions
References
3D Printing and Social Inclusion: A Design Research Framework
1 Introduction
2 Aims and Methodology
3 Results: Design Research Framework
3.1 Inclusive 3D Printing Systems
3.2 Accessible 3D Printing Systems
3.3 Community-Oriented 3D Printing Systems
3.4 Networked 3D Printing Systems for Personal and Collective Health
4 Conclusions
References
Design of Custom Breast Prosthesis for Additive Manufacturing Production
1 Introduction
2 Materials and Methods
2.1 Data Acquisition
2.2 Exterior Prosthesis Layout
2.3 Interior Prosthesis Layout
2.4 Detailed Design and Finite Elements Analysis (FEA)
3 Results
4 Conclusions
References
Advanced Production Management and Process Control
Increasing Agility: A Tangible XR for Rapid Prototype Development, Design Exploration and Usability Assessment
1 Introduction
2 Related Work
3 A Tangible XR for Agile Development
4 First Application Scenario
5 Conclusion
6 Future Work
References
Applying Packing Problems to Optimize Throughput Time and Human Ergonomics in Project Shops
1 Introduction
2 Technical Background and Related Research
2.1 Project Shop Manufacturing
2.2 Packing Problem Heuristics
2.3 Related Research
3 Approach to Optimize Throughput Time and Human Ergonomics in Project Shops
4 Case Study: Application to an Industrial Project Shop
5 Conclusion
References
Organizational Risk in Custom Manufacturing of Complex Products
1 Introduction
2 Organizational Management in Industry 4.0
2.1 Organizational Risk in Customized Manufacturing Systems
2.2 Significance of Historical Data - Case Study
3 Summary
References
Reduction of Human Effort in Technical Cleanliness Inspection Through Advanced Image Processing Approaches
1 Introduction
2 Background
3 Methodology and Results
3.1 Extended-Depth-of-Field
3.2 Shape-From-Focus
3.3 Image Stitching
3.4 Periodic Noise Removing Filter
4 Discussion and Conclusion
References
Method for the Targeted Selection and Installation of an IoT - Platform
1 Introduction
2 IoT Ecosystem
3 Concept for the Selection and Implementation of a Best-Fitting IoT-Platform
3.1 Selection Method
3.2 Setup Method
4 Application: Processing Real-Time Visualization of Temperature and Humidity Data
5 Conclusion and Outlook
References
Predictive Model of Rock Fragmentation Using the Neuro-Fuzzy Inference System (ANFIS) and Particle Swarm Optimization (PSO) to Estimate Fragmentation Size in Open Pit Mining
1 Introduction
2 State of the Art
2.1 Predictive Model of Rock Fragmentation in Open Pit Mining
2.2 Predictive Model of Rock Fragmentation Applying the Neuro-Diffuse Inference System (ANFIS) in Open Pit Mining
2.3 Predictive Model of Rock Fragmentation Applying the Particle Swarm Optimizer (PSO) Algorithm in Open Pit Mining
3 Input
3.1 General Contribution
3.2 Detailed Contribution
3.3 Indicators
4 Validation
4.1 Design of the Validation
4.2 Analysis of Results
5 Conclusions
References
Managing the Team by Individualization. How Can Artificial Intelligence Help to Manage a Team Effectively and Increase Its Efficiency?
1 Introduction
2 Individual Differences vs Team Efficiency and Commitment
3 Diversity Management. Opportunities and Threats
4 Research Method
5 Conclusion
References
Sill Panel Corrosion in Automotive Industry
1 Introduction
2 Problem Statement
2.1 Customer Concern
2.2 Supporting Graphical Evidence
3 Inspection
3.1 Laboratory Quality Report
4 Conclusions
References
Improved Sulfuric Acid Discharge Through Combined Task and Risk Analysis
1 Introduction
2 The Process
3 Human Factors with Study of Times and Movements
3.1 Evaluation of Shift E&I
3.2 Merger Proposal Between Functions
4 Improvement Implementation Projects
4.1 Collapse Protection
4.2 Deployment of Online Camera Monitoring
4.3 Creation of a Tool to Prevent Movement of the Acid Cart at the Time of Unloading
5 Risks Involved in Change
5.1 Scenario 1 - Moving the Trailer at the Time of Unloading
5.2 Scenario 2 - Collapse of the Cart Due to Acid Exit in Atmospheric Air Entry to Compensate the Acid Mass Leaving the Cart
5.3 Scenario 3 - Drop and Inhalation of Acid Gases During the Opening of the Manhole on Top of the Cart by the Operator
6 Conclusion
References
Tacit Knowledge Awareness and Sharing as a Focal Part of Knowledge Production. Polish-US View on IT, Healthcare, and Construction Industry
1 Introduction
2 Theoretical Framework
3 Method
4 Results
5 Discussion
6 Limitations and Conclusions
Appendix: Measurement of Constructs
References
Evaluation Method in Multiple Scenarios by Means of Datamine Applying the Law of Variable Cutting in Optimization of the NPV in Open Pit
1 Introduction
2 State of the Art
2.1 VPN Optimization in Open Pit Mining Project
2.2 VPN Optimization in Open Pit Mining Project Through Computer Analysis
2.3 Optimization of NPV in Open Pit Mining Project Through the Use of Variable Cut-Off Grades
2.4 Optimization of the NPV in an Open Pit Mining Project Applying Variable Cut-Off Grades Using a Computer
3 Contributions
3.1 General Contribution
3.2 Contribution to Detail
4 Validation
4.1 Initial Study
4.2 Validation Design
5 Discussion
5.1 Results
5.2 Analysis of Results
6 Conclusions
References
Sustainment Method in Gold-Bearing Workings Using Woodpacks to Mitigate the Induced Stresses that Cause Instability in an Underground Mine that Uses Longwall Exploitation
1 Introduction
2 State of the Art
2.1 Support Method in Underground Mine
2.2 Woodpack as a Support Method in Underground Mining
2.3 Sustainment in Longwall Exploitation in Underground Mining
3 Input
3.1 Proposed Method
3.2 Components of the Method
3.3 View of Indicators
4 Validation
4.1 Description of the Scenario
4.2 Initial Diagnosis
4.3 Application of the Contribution on Stage
5 Conclusions
References
Operational Reliability Investigation of Turbogenerator Based on Technological Aspects and Human Factors
1 Introduction
2 Literature Review
3 Methodology
4 Case
4.1 Operational Context
4.2 Investigation of Operational Reliability
4.3 Human Factors
4.4 Root Cause Map
5 Conclusion
References
Stability Method for Pit Dimensioning Obtained Using the Gradient Boosting Machine Algorithm in Underground Mining
1 Introduction
2 State of the Art
2.1 Pitting Stability Method
2.2 Grading Method Gradient Boosting Machine
2.3 Cutting Dimensioning Method
3 Input
3.1 General Contribution
3.2 Detail Contribution
3.3 Contribution Process
3.4 Indicators
3.5 Model Accuracy (ACC)
4 Validation
4.1 Initial Validation Scenario
4.2 Validation Design
5 Results
6 Conclusions
References
Expanded Polystyrene Wall and Conventional Concrete Wall Sustainability Issues in Housing
1 Introduction
2 Conventional Concrete Walls
2.1 Concrete Wall Components
2.2 Preparation of Conventional Concrete
2.3 Environmental Impact of Conventional Concrete Walls
3 Construction of Three-Dimensional EPS Walls and Its Merits
4 Environmental Impact of EPS Compared to Conventional Concrete Walls
4.1 Economic Implications of EPS Walls
4.2 Environmental/Sustainability Potentials of Conventional Concrete over EPS
4.3 Economics, Implications and Timely Delivery of EPS Compared to Conventional Concrete Walls
5 Recommendations and Conclusion
References
Impact of Globalization on Current Practices in the Supply Chain Management of SMEs
1 Introduction
2 Supply Chain Management
3 Globalization
4 SMEs in the Nigerian Industry
5 Analysis of Impact of Globalization in the Supply Chain of Nigeria SMEs
6 Conclusion
References
Achieving the Success of Sustainability Systemic Design Through Data Visualization Approach
1 Introduction
1.1 Systems Thinking
1.2 Systemic Design
2 Systemic Design Methods and Tools
2.1 Systemic Design Methods
2.2 Systemic Design Tools
2.3 Challenges
3 Systemic Design Visualization Model
3.1 System Unit
3.2 Data
3.3 Visualization
4 Enterprise Systemic Design Co-creation Platform
5 Discussion and Conclusions
References
An Assessment of Supply Chain Resilience in Catastrophic Events: A Case of South Africa
1 Introduction
2 Literature Review
2.1 Impact of Catastrophic Events on Supply Chain
3 Methodology
4 Findings and Discussion
5 Conclusions and Recommendations
References
Influence of Effective and New Information Flow on Logistics Management
1 Introduction
2 The Concept of Logistics Management
3 Information Flow In Logistics Management
3.1 Types of Logistics Information Flow
3.2 Benefits of Logistics Information Flow
3.3 The Implication of Information Flow in Nigerian Organizations
4 Conclusion
References
Structural Equation Modelling of Resource Commitment Constructs as a Predictor of Implementation of Reverse Supply Chain Management
1 Introduction
2 Resource Commitment and Reverse Supply Chain
3 Methodology
4 Analysis and Discussion
5 Conclusion, Limitations and Recommendation
References
Method of Implementation of Air Chambers Using Recycled Rubber Based on Positioning for the Optimization of Fragmentation in Open-Pit Blasting
1 Introduction
2 State of Art
2.1 Implementation of Plugs in the Air Chambers
2.2 Air Chambers in the Blasting of Mineralized Banks of an Open Pit
2.3 Positioning of the Air Chamber Within the Explosive Column
3 Input
3.1 General View
4 Implementation
4.1 Baseline Scenario
5 Results
6 Conclusions
References
Shotcrete Elaboration Method Using Geopolymer Cement Product of the Alkaline Activation of Tailings for the Support of Underground Work in Polymetallic Mines of Peru
1 Introduction
2 State of the Art
2.1 Shotcrete Production Method
2.2 Method of Making Shotcrete with Geopolymer Cement
2.3 Method of Making Shotcrete by Alkaline Activation of Mining Tailings
3 Input
3.1 General Contribution
3.2 Detail Contribution
3.3 Indicators
4 Validation
4.1 Validation Scenario
4.2 Design of the Validation
5 Results
6 Conclusions
References
An Empirical Review and Implication of Globalization to the South African Automotive Industry
1 Introduction
1.1 The Automotive Industry
2 Original Equipment Manufacturers (OEM's)
2.1 The Global Automotive Sectors Drifts
2.2 The New Automotive Supplier's Role
3 The Manufacturing Trends of Automobile
4 Conclusion
References
An Assessment of Logistics and Transport Subdivision as an Element of Globalization
1 Introduction
2 Globalization and Transport
3 Logistics and Transport Subdivision as an Element of Globalization
4 Transport and Logistics as a Factor of the Global Economy
4.1 Conclusion
References
Contextualizing Foreign Investments in the Nigerian Construction Industry
1 Introduction
2 Infrastructural Development in Nigeria
3 Foreign Investments in Nigeria
3.1 Foreign Portfolio Investment
3.2 Foreign Direct Investment
4 Theoretical Views of Foreign Investment
5 Foreign Investment in the Nigerian Construction Industry
6 Conclusion
References
Business Management Engineers: Profile and Competencies of Generations X, Y and Z
1 Introduction
2 Framework
2.1 Model and Methodology
3 Conclusions
References
Quality Evaluation of Measurement Service in Online Clothing Mass Customization Mode
1 Introduction
2 Research Design
3 Evaluation Scale Design and Questionnaire Survey
3.1 Evaluation Scale Design and Pre-survey
3.2 Questionnaire Survey and Data Collection
4 Result Analysis
4.1 Demographic Characteristics Analysis
4.2 Analysis of Importance Perception and Satisfaction Perception
4.3 IPA Analysis
5 Optimization Suggestions
References
Production Management in Industry
Segmentation and Sequencing in CAx Instructional Videos
1 Introduction
2 Methodology
3 Results
3.1 Quantitative Results
3.2 Qualitative Results
4 Discussion
5 Conclusion and Outlook
References
Data-Driven Determination and Plausibility Check of Requirement Profiles in Logistics
1 Introduction
2 Background
3 Research Methodology
4 Determination and Plausibility Check of Requirement Profiles
5 Case Study and Evaluation
6 Conclusions
References
Robotic Process Automation in Industrial Engineering: Challenges and Future Perspectives
1 Introduction
2 Research Methodology
3 Results of the Literature Review
4 Challenges and Future Perspectives in Industrial Engineering
5 Discussion
6 Conclusion
References
Process Improvement for the Reduction of Rework Applying TPM and Kaizen in a Company in the Metalworking Sector
1 Introduction
2 Literature Review
2.1 Impact of TPM and Kaizen
3 Innovative Technical Proposal
4 Results
4.1 Results Before the Intervention
4.2 Results After the Intervention
5 Conclusions
References
Improvement of the Global Efficiency of Mining Equipment Through Total Productive Maintenance - TPM
1 Introduction
2 Literature Review
3 Methodology
3.1 Model Sequence
3.2 Key Indicator of Success
4 Validation in Case Study
4.1 Identification of Problems
4.2 Implementation Proposal
4.3 Simulation of Results
5 Conclusions
References
Management System of Intelligent, Autonomous Environment (IAEMS). The Reference Model
1 Introduction
2 Framework of the Research Project
3 Description of the Reference Model of IAE Management System
4 Framework for Applying the Reference Model
5 Summary and Conclusions
References
Application of Porter's Value Chain Model for Construing Potential Prospects and Lacunas in Industry 4.0 Adoption by 21st Century Manufacturers
1 Introduction
2 Review on Value Chain Approach: An Industry 4.0 Perspective
3 Research Method
4 Review Analysis
5 Conclusion and Recommendation
References
Human Capital Management in Industry
Analyzing the Dynamics of Work Accidents in Manufacturing to Understand "Reasonably Foreseeable Behaviors"
1 Introduction
2 Materials and Method
3 Results
4 Discussion and Conclusions
References
Human Action Recognition on Exceptional Movement of Worker Operation
1 Introduction
2 Methodology
2.1 Model Framework
2.2 Human Skeleton Coordinate Action Recognition
2.3 Action Classification
3 Preliminary Experimental Results
3.1 Data
3.2 Implementation
3.3 Result
4 Conclusion and Future Work
References
Motion Analysis at Checking Phase in Automobile Repair Painting
1 Introduction
2 Methodology
2.1 Outline of Experiment
2.2 Subjects
2.3 Materials and Tools
2.4 Experimental Procedure
2.5 Record and Analysis
3 Results
3.1 Times of Checking Phase
3.2 Head Top Trajectory
3.3 Distance Between the Head Top Marker and Damaged Area
4 Discussions
5 Conclusions
References
Applications in Industry
Micro-influencers as an Effective Channel to Reach Customers Using Social Media in the Time of the COVID-19 Pandemic
1 Introduction
2 Influencers and Influencer Marketing
3 Increase in the Value of the Message of Micro-influencers During a Pandemic
4 Conclusion
References
Correlations Linking Macroergonomic Premises with Key Features of Intelligent Buildings
1 Introduction
2 The Macroergonomic Premises
3 The Key Features of Intelligent Buildings
4 Research Methods and Results
5 Conclusions and Summary
References
Management Model Based on the Application of the DEA (Data Envelopment Analysis) and 5s Method to Improve the Efficiency of Production Processes in the Coffee Agronomic Sector
1 Introduction
2 State of the Art
2.1 Lean Manufacturing
2.2 Data Envelopment Analysis
3 Contribution
3.1 Proposed Model
3.2 Proposed Method
3.3 Indicators
4 Validation
4.1 Description of the Case Study
4.2 Development of the Contribution
5 Results
6 Conclusions
References
Lean and Agility and Enterprise
The Impact of Changes Perceived in the Environment on the Agility of the Enterprise
1 Introduction
2 The Business Environment and the Agility of the Enterprise
3 The Research
3.1 Methodology of Research
3.2 Explanatory and Explained Variables
3.3 The Results
4 Discussion and Conclusions
References
The Concept of Management by Objectives and Kaizen Implementation on the Basis on Production Intelligent Facility
1 Introduction
2 Intelligent Facility
3 Management by Objectives (MBO) and Kaizen
4 Management by Objectives - Implementation Concept
5 Kaizen - Implementation Concept
6 Closing Remarks
References
Productivity Improvement of a Footwear Manufacturing Company Through Lean Tools
1 Introduction
2 State of the Art
3 Contribution
3.1 Case Study
4 Validation
4.1 Diagnostic Value Stream Mapping
4.2 5S Implementation
4.3 Kaizen Implementation
4.4 Pilot Implementation
5 Conclusions
References
Warehouse Management Model Under the Lean Warehousing Philosophy to Reduce Product Returns in the Marketer
1 Introduction
2 State of the Art
2.1 First Expired First Out (FEFO)
2.2 Process Standardization
2.3 Value Stream Mapping (VSM)
2.4 Systematic Layout Planning SLP
2.5 ABC Multicriteria Classification
3 Input
3.1 Proposed Model
3.2 Detail
4 Validation
4.1 Process Standardization
4.2 Visual Management FEFO
4.3 Systematic Layout Planning SLP
4.4 Cyclical Inventory
4.5 Analysis of Results
5 Conclusions
References
Process Improvement Model Based on Lean Manufacturing and Plant Distribution to Reduce Production Times
1 Introduction
2 State of the Art
2.1 Lean Manufacturing (LM)
2.2 Value Stream Map (VSM)
2.3 5's
2.4 Sistematic Layout Planning (SLP)
2.5 Workshop Kaizen
2.6 Standardized Work
3 Input
3.1 Basis
3.2 Proposed Model
3.3 Model Components
3.4 Indicators
4 Validation
4.1 Describe the Initial Validation Scenario
4.2 Initial Diagnosis or Previous Studies
4.3 Design of Validation
5 Conclusions
References
A Lean Manufacturing and RCM-Based Production Process Improvement Model for Increasing the Production Capacities of Carbonated Beverage Bottling Companies
1 Introduction
2 State of the Art
2.1 Lean Manufacturing
2.2 5S Methodology
2.3 Process Standardization
2.4 Reliability-Centered Maintenance
3 Contribution
3.1 Proposed Model
3.2 Indicators
4 Validation
4.1 Component 1: 5S Methodology
4.2 Component 2: Workplace Design
4.3 Component 3: Process Standardization
4.4 Component 4: Reliability-Centered Maintenance
5 Results
6 Conclusions
References
Lean Manufacturing Model for Production Management Based on SAP-LAP to Reduce Delays in the Production Line in Mypes of the Metalworking Sector
1 Introduction
2 State of Art
2.1 Model for Managing Production in MSEs of the Metalworking Sector
2.2 SAP-LAP Analysis in the Production Management Model in MSEs of the Metalworking Sector
2.3 LM Model of Production Management Based on SAP-LAP Analysis in Mypes of the Metalworking Sector
3 Input
3.1 Proposed Model
3.2 Detail
3.3 Process
3.4 Indicators
4 Validation
4.1 Validation Scenario
4.2 Initial Diagnosis
4.3 Validation Design
5 Conclusions
References
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Advances in Manufacturing, Production Management and Process Control

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