
Advanced Ceramic Materials
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Preface xiii
Part 1 Design, Processing, and Properties
1 Development of Epitaxial Oxide Ceramics Nanomaterials Based on Chemical Strategies on Semiconductor Platforms 3 A. Carretero-Genevrier, R. Bachelet, G. Saint-Girons, R. Moalla, J. M. Vila-Fungueiriño, B. Rivas-Murias, F. Rivadulla, J. Rodriguez-Carvajal, A. Gomez, J. Gazquez, M. Gich and N. Mestres
1.1 Introduction 4
1.2 Integration of Epitaxial Functional Oxides Nanomaterials on Silicon Entirely Performed by Chemical Solution Strategies 8
1.2.1 Integration of Piezoelectric Quartz Thin Films on Silicon by Soft Chemistry 10
1.2.2 Controllable Textures of Epitaxial Quartz Thin Films 13
1.2.3 Integration of Functional Oxides by Quartz Templating 17
1.2.4 Highly Textured ZnO Thin Films 21
1.3 Integration of Functional Oxides by Combining Soft Chemistry and Physical Techniques 22
1.4 Conclusions 23
Acknowledgments 26
References 26
2 Biphasic, Triphasic, and Multiphasic Calcium Orthophosphates 33 Sergey V. Dorozhkin
2.1 Introduction 34
2.2 General Definitions and Knowledge 38
2.3 Various Types of Biphasic, Triphasic, and Multiphasic CaPO4 40
2.4 Stability 42
2.5 Preparation 44
2.6 Properties 51
2.7 Biomedical Applications 53
2.8 Conclusions 59
References 60
3 An Energy Efficient Processing Route for Advance Ceramic Composites Using Microwaves 97 Satnam Singh, Dheeraj Gupta and Vivek Jain
3.1 Introduction 98
3.2 Historical Developments in Materials Processing by Microwaves 99
3.3 Introduction to Microwave Heating Process 101
3.3.1 Microwave-materials Interaction Theory 102
3.3.2 Microwave Heating Mechanisms 104
3.4 Heating Methods by Microwaves 107
3.4.1 Direct Microwave Heating 107
3.4.2 Microwave Hybrid Heating 108
3.4.3 Selective Heating 109
3.4.4 Microwave-assisted Processing of Materials 109
3.5 Advantages/Limitations of Microwave Material Processing 110
3.5.1 Highly Energy Efficient Processing Method 110
3.5.2 Better Quality of Processed Materials 113
3.5.3 Cleaner Energy Processing 114
3.5.4 Compact Processing Unit 114
3.5.5 Restriction in Processing of All Varieties of Materials 115
3.5.6 Restrictions in Processing of Complex Shapes 115
3.5.7 Non-uniformity in Heating 115
3.5.8 Human Safety Issues 115
3.6 Application of Microwave Heating in
Composite Processing 116
3.6.1 Recent Review of Work Carried Out in MMC/CMC/Alloys/Ceramic Processing by Microwaves 119
3.6.2 Microwave Melting/Casting of Metals/Metal Matrix Composites 127
3.7 Future Prospectives 130
3.8 Conclusion 133
References 133
Part 2 Composites: Fundamentals and Frontiers
4 Continuous Fiber-reinforced Ceramic Matrix Composites 147 Rebecca Gottlieb, Shannon Poges, Chris Monteleone and Steven L. Suib
4.1 Introduction 148
4.2 Parts of a CMC 149
4.2.1 Fibers 150
4.2.2 Interphase 151
4.2.3 Matrix 152
4.3 Modern Uses of CMCs 154
4.4 History 155
4.5 Ceramic Fibers 158
4.5.1 Oxide Fibers 158
4.5.1.1 Alumina Fibers 159
4.5.1.2 Stabilized Alumina Fibers 160
4.5.1.3 Alumina Silicate Fibers 160
4.5.1.4 Other Oxide Fibers 164
4.5.2 Non-oxide Fibers (SiC) 164
4.5.2.1 Oxidation 164
4.5.2.2 Irradiation 165
4.5.2.3 Sintering 165
4.5.3 Carbon Fibers 166
4.5.3.1 Polyacrylonitrile 167
4.5.3.2 Pitch 167
4.6 Interface/Interphase 168
4.6.1 Requirements 169
4.6.2 Non-oxide 170
4.6.3 Oxide 171
4.7 Matrix Materials 172
4.7.1 Carbon 172
4.7.2 Silicon Carbide 175
4.7.3 Oxides 178
4.8 Matrix Fabrication Techniques 179
4.8.1 Polymer Impregnation and Pyrolysis 180
4.8.2 Chemical Vapor Infiltration 181
4.8.3 Melt Infiltration 183
4.8.4 Slurry Infiltration 184
4.8.5 Metal Oxidation 185
4.9 Toughness of CMCs 185
4.9.1 Fiber/Matrix Interface 186
4.9.2 Modes of Failure 186
4.9.3 Energy-Absorbing Mechanisms 187
4.9.4 Stress Testing of Composites 188
4.10 Applications 188
4.10.1 Brakes and Friction 190
4.10.2 Biomedical Applications 191
Acknowledgments 193
References 193
5 Yytria- and Magnesia-doped Alumina Ceramic Reinforced with Multi-walled Carbon Nanotubes 201 Iftikhar Ahmad and Yanqiu Zhu
5.1 Introduction 202
5.2 Dispersions and Stability of MWCNTs 202
5.3 Influence of Yytria (Y2O3) Doping on MWCNT/Al2O3 Nanocomposites 205
5.3.1 Densification and Microstructure Development 205
5.3.2 Mechanical Performance and Toughening Mechanism 210
5.4 Magnesia (MgO)-Tuned MWCNT/Al2O3 Nanocomposites 215
5.4.1 Role of MgO on the Densification and Microstructural Features 215
5.4.2 Effect of MgO on the Grain Size and Fracture Behavior 217
5.4.3 Mechanical Response of MgO-Doped MWCNT/Al2O3 Nanocomposite 221
5.5 Conclusions 225
Acknowledgments 226
References 227
6 Oxidation-induced Crack Healing in MAX Phase Containing Ceramic Composites 231 Guoping Bei and Peter Greil
6.1 History of Crack Healing in Ceramics 232
6.2 High-temperature Crack Healing in MAX Phases 233
6.2.1 MAX Phases 233
6.2.2 Crack Healing in Al-contained MAX Phases 234
6.2.2.1 Ti3AlC2 234
6.2.2.2 Ti2AlC 235
6.2.2.3 Cr2AlC 238
6.3 Lower-temperature Crack Healing in MAX Phase-based Ceramics 241
6.3.1 Oxidation Behavior of Ti2Al(1-x)SnxC MAX Phase Solid-solution Powders 241
6.3.2 Oxidation-induced Crack Healing in Thermal-shocked Ti2SnC MAX Phase 244
6.3.3 Crack Healing in Ti2Al0.5Sn0.5C-Al2O3 Composites 249
6.4 Conclusions 255
Acknowledgments 256
References 256
7 SWCNTs versus MWCNTs as Reinforcement Agents in Zirconia- and Alumina-based Nanocomposites: Which One to Use 261 M.H. Bocanegra-Bernal, C. Dominguez-Rios, A. Garcia-Reyes, A. Aguilar-Elguezabal and J. Echeberria
7.1 Introduction 262
7.2 Single-walled Carbon Nanotubes 266
7.3 Multi-walled Carbon Nanotubes 269
7.4 The Effects of CNTs Types on the Mechanical Properties of Al2O3- and ZrO2-based Ceramics 274
7.5 Why SWCNTs? or Why MWCNTs? 285
7.6 Conclusions 287
Acknowledgments 289
References 289
Part 3 Functional and Applied Ceramics
8 Application of Organic and Inorganic Wastes in Clay Brick Production: A Chemometric Approach 301 Milica V. Vasic, Zagorka Radojevic, and Lato Pezo
8.1 Introduction 302
8.2 Materials and Methods 305
8.2.1 Raw Materials and Laboratory Brick Samples 305
8.2.2 Macro Oxides Content of the Used Raw Materials 306
8.2.3 Response Surface Method 307
8.2.4 Fuzzy Synthetic Evaluation Algorithm 308
8.2.5 Artificial Neural Network modeling 309
8.3 Results and Discussion 312
8.3.1 Characteristics of Raw Materials 312
8.3.2 Changes Observed in Shaping and Drying in the Air 314
8.3.3 Characteristics of Fired Products 318
8.3.4 RSM and ANOVA Analysis 321
8.3.5 Neurons in the ANN Hidden Layer 323
8.3.6 Simulation of the ANNs 325
8.3.7 Principal Component Analysis 328
8.3.8 Optimization 330
8.4 Conclusions 331
Acknowledgments 332
References 332
9 Functional Tantalum-based Oxides: From the Structure to the Applications 337 Sebastian Zlotnik, Alexander Tkach and Paula M. Vilarinho
9.1 Functional Materials: Current Needs 338
9.2 Importance of Tantalum and Tantalum-based Oxides 342
9.3 Properties of Alkali Tantalates 343
9.3.1 Crystal and Electronic Structures 343
9.3.2 Thermochemistry 347
9.4 Processing of Alkali Tantalate Ceramics for Electronic Applications 351
9.5 Potential Applications of Alkali Tantalates 358
9.5.1 Sodium Tantalate as a Photocatalyst 358
9.5.2 Lithium Tantalate as a Piezoelectric Biomaterial 366
9.6 Conclusions 370
Acknowledgement 371
References 371
10 Application of Silver Tin Research on Hydroxyapatite 385 Ewa Skwarek
10.1 Introduction 386
10.1.1 Properties of Silver 386
10.1.2 Application of Silver 387
10.1.3 Hydroxyapatite (HAP)-Silver 391
10.2 Materials and Methods 399
10.2.1 Synthesis of Hydroxyapatite Using the Co-precipitation Method 399
10.2.2 Synthesis of Silver-doped Hydroxyapatite 400
10.2.3 Characteristics of Surfaces of Obtained Materials 400
10.3 Results and Discussion 402
10.3.1 The Results of XRD and Surface 402
10.3.2 Zeta Potential at the Hydroxyapatite/NaNO3 Electrolyte Solution Interface 404
10.3.3 Surface Charge Density 408
10.3.4 Adsorption of Silver Ions on Hydroxyapatite 410
10.3.5 Kinetics of Ag+ Ions Adsorption on the Hydroxyapatite Surface 413
10.4 Conclusion 414
References 415
Index 419
Chapter 1
Development of Epitaxial Oxide Ceramics Nanomaterials Based on Chemical Strategies on Semiconductor Platforms
A. Carretero-Genevrier1*, R. Bachelet1, G. Saint-Girons1, R. Moalla1, J. M. Vila-Fungueiriño2, B. Rivas-Murias2, F. Rivadulla2, J. Rodriguez-Carvajal3, A. Gomez4, J. Gazquez4, M. Gich4 and N. Mestres4
1Institut des Nanotechnologies de Lyon (INL) CNRS-Ecole Centrale de Lyon, Ecully, France
2Centro de Investigación en Química Biológica y Materiales Moleculares (CIQUS), Universidad de Santiago de Compostela, Santiago de Compostela, Spain
3Institut Laue-Langevin, Grenoble Cedex 9, France
4Institut de Ciència de Materials de Barcelona ICMAB, Consejo Superior de Investigaciones Científicas CSIC, Campus UAB Catalonia, Spain
*Corresponding author: adrien.carretero-genevrier@ec-lyon.fr
Abstract
The technological impact of combining substrate technologies with the properties of functional advanced oxide ceramics is colossal given its relevant role in the development of novel and more efficient devices. However, the precise control of interfaces and crystallization mechanisms of dissimilar materials at the nanoscale needs to be further developed. As an example, the integration of hybrid structures of high-quality epitaxial oxide films and nanostructures on silicon remains extremely challenging because these materials present major chemical, structural and thermal differences. This book chapter describes the main promising strategies that are being used to accommodate advanced oxide nanostructured ceramics on different technological substrates via chemical solution deposition (CSD) approaches. We will focus on novel examples separated into two main sections: (i) epitaxial ceramic nanomaterials entirely performed by soft chemistry, such as nanostructured piezoelectric quartz thin films on silicon or 1D complex oxide nanostructures epitaxially grown on silicon, and (ii) ceramic materials prepared by combining soft chemistry and physical techniques, such as epitaxial perovskite oxide thin films on silicon using the combination of soft chemistry and molecular beam epitaxy. Consequently, this chapter will cover cutting-edge strategies based on the potential of combining epitaxial growth and CSD to develop oxide ceramics nanomaterials with novel structures and improved physical properties.
Keywords: Epitaxial growth, thin-film growth, silicon, perovskites, solution chemistry, molecular beam epitaxy, oxide nanostructures, magnetic oxide nanowires, quartz thin films, octahedral molecular sieves
1.1 Introduction
Single-crystalline thin films of functional oxides exhibit a rich variety of properties such as ferroelectricity, piezoelectricity, superconductivity, ferro- and antiferro-magnetism, and nonlinear optics that are highly appealing for new electronic, opto-electronic and energy applications [1, 2]. Over the past few years, tremendous progress has been achieved in the growth of functional oxides on oxide substrates (such as LaAlO3, SrTiO3, Al2O3, MgO, and scandates) [3, 4]. As a result, to date, it is possible to control the epitaxial growth at the unit cell level, which has led to new phenomena arising from the engineering of novel interfaces [5-8]. However, to fully exploit their properties, functional oxides should be effectively integrated on a semiconductor platform like silicon, germanium or III/V substrates, which are compatible with the electronics industry. The controlled epitaxial growth of functional oxide layers on semiconductor substrates is a challenging task as a result of the strong structural, chemical, and thermal dissimilarities existing between these materials. In spite of the difference in lattice parameters and thermal expansion coefficients, the major difficulty to engineer epitaxy is linked to the necessity of preventing the formation of an amorphous interfacial layer during the first stages of the growth (e.g. SiO2 or silicates on Si, depending of the atmosphere), which hinders any further epitaxy. Additionally, the cations of most oxide compounds can easily interdiffuse into the silicon substrate giving rise to the formation of spurious phases at the interface [9]. To overcome these major challenges, it is required to use a stable buffer layer, which can act simultaneously as a chemical barrier preventing ionic inter-diffusion and as a structural template favoring epitaxy.
In this context, McKee et al. [10] demonstrated the possibility to grow epitaxial SrTiO3 (STO) films on Si(001) by molecular beam epitaxy (MBE) with Sr passivation strategy. This work sets the basis to integrate STO and related perovskites on silicon for monolithic devices. Consequently, most of the research on crystalline functional oxides such as STO [11], lead zirconate titanate PbZr0.52Ti0.48O3(PZT) [12], BaTiO3 (BTO) [13-17], LaCoO3 (LCO) [18], and La0.7Sr0.3MnO3 (LSMO) [19] integrated with Si has been based on an STO buffer layer epitaxially grown on Si(001) by MBE.
For decades, the integration of functional oxides onto a silicon platform has been identified as an important route to improve and widen the performances of microelectronics and nanoelectronics devices. A clear example is the successful preparation of two-dimensional electron gas at interfaces between LaAlO3 and SrTiO3 (STO) on Si(001). In this case, the STO film acts simultaneously as a buffer layer and as an active part of the functional heterostrucuture [20]. Moreover, 2D electron gases at the interface have also been demonstrated using LaTiO3 [21] and GdTiO3 [22, 23] grown on STO-buffered Si. Functional non-volatile BTO-based ferroelectric tunnel junctions (FTJ) on Si(001) substrates with a tunneling electroresistance (TER) ratio over 10,000% have been recently demonstrated by pulsed laser deposition (PLD) [24] and MBE [25] growth methods. In both cases, this was accomplished by including a thin layer of STO as an epitaxial template on silicon. In addition, concomitant ferroelectric and antiferromagnetic behaviors were demonstrated on single-crystal BiFeO3 (BFO) films grown on STO on Si(100) using PLD [26] and MBE [27].
Integration of self-assembled vertical epitaxial nanocomposites thin films on Si substrates has been reported for multiferroic or magnetic memory and logic devices. The growth of La0.7Sr0.3MnO3-ZnO perovskite-wurtzite and CeO2-BTO fluorite-perovskite vertical nanocomposites on a Si substrate by PLD was described using a TiN/SrTiO3 bilayer buffer layer [28, 29]. The respective magnetoresistance and ferroelectric properties matched those of similar films grown on single-crystal STO. In addition, perovskite-spinel magneto-electric BFO-CFO vertical nanocomposites were successfully integrated on Si using two different buffered substrates: Sr(Ti0.65Fe0.35)O3/CeO2/YSZ/Si and 8 nm STO/Si [30].
The integration of functional oxides on germanium has recently received a great attention for high-speed and low-power device applications [31], as a result of the higher electron and hole mobility of germanium over silicon [32]. Indeed, a germanium-based ferroelectric field effect transistor was produced recently [33]. In this case, an ultrathin (20 Å) STO layer was first deposited on the Ge substrate. This layer imposes an in-plane compressive strain on BTO to overcome the tensile strain caused by the thermal expansion mismatch between both materials, therefore providing BTO films on Ge with out-of-plane polarization.
The development of freestanding oxide devices based on microelectromechanical systems (MEMS) technologies using standard silicon micromachining techniques was possible from SrTiO3/Si structures. Thus, the fabrication of integrated free-standing LSMO microbridges for low-power consumption pressure sensors [34] and uncooled bolometers [35] was recently demonstrated.
The direct growth of functional oxide film on silicon has proved to be also an effective way of integration without epitaxy. In this context, a field effect transistor preserving magnetoelectric functionality on a silicon-integrated device based on a La0.825Sr0.175MnO3/Pb0.2Zr0.8TiO3 (LSMO/PZT) bilayer directly grown by PLD on non-processed Si substrate has been demonstrated by Fina et al. [36]. The measured modulation of the magnetic and transport properties of LSMO upon PZT ferroelectric switching is large, despite the polycrystalline nature of the structure.
Yttrium-stabilized zirconia (YSZ) has also shown to be a very effective buffer layer to integrate functional oxide layers on Si(001) despite a lattice mismatch of about 5% and because it scavenges the native oxide on the substrate surface and reduces the native SiO2 oxide layer, with controlled oxygen partial pressure. These characteristics favor the formation of an epitaxial relation with the silicon substrate [37-39], thus making possible the integration of functional ferromagnetic spinel oxides [40-42] and ferroelectric perovskite oxides [43]. The use of an YSZ template substrate has also permitted the fabrication of all-oxide, free-standing, heteroepitaxial, and piezoelectric MEMS on silicon by using PbZr0.52Ti0.48O3 as the active functional material [44]. Recently, optimized growth conditions and subsequent functional oxides deposition have been shown on a silicon wafer scale (>4") using PLD [45].
The opportunities of combining functional oxides with integrated photonic devices and circuits are equally...
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