
Precision Assembly Technologies and Systems
Description
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Content
- Title page
- Preface
- Organization
- Table of Contents
- Micro Assembly Processes and Systems
- Development of a Micro-scale Assembly Facility with a Three Fingered, Self-aware Assembly Tool and Electro-chemical Etching Capabilities
- Introduction
- Standing Wave Probe Fingertips
- Positioning and Sensing for Fingertip Control
- Electrochemical Etching Facility
- Micro-CMM Probe Assembly
- References
- Semi-automated Assembly of a MEMS-Based Micro-scale CMM Probe and Future Optimization of the Process Chain with a View to Desktop Factory Automation
- Introduction
- Assembly Preparation and Tests
- Assembly Setup
- Camera Verification
- Experiment with UV Curing Adhesive
- Application of Adhesive to Triskelion
- Test Assembly of Stylus
- Final Assembly Process
- Results and Conclusion
- Future Work
- References
- Design, Fabrication and Testing of Assembly Features for Enabling Sub-micron Accurate Passive Alignment of Photonic Chips on a Silicon Optical Bench
- Introduction
- Case Study
- Design of Passive Alignment Features
- TriPleX
- InP
- Silicon Optical Bench
- Manufacturing Results
- Assembly Results
- Discussion
- Conclusion
- References
- Parallel Packaging of Micro Electro Mechanical Systems (MEMS) Using Self-alignment
- Introduction
- Parallel C-4 Bonding
- Process Overview
- Required Robotic Precision
- Space Saving
- Case Study
- Under Bump Metallurgy (UBM)
- Solder
- Process Steps
- Results
- Conclusions and Outlook
- References
- Processes for the Self-assembly of Micro Parts
- Introduction
- The Overall Process
- Surface Functionalization
- Droplet Deposition
- Device Placement
- Integration into a Roll-to-Roll Process
- Conclusion
- References
- Precisely Assembled Multi Deflection Arrays - Key Components for Multi Shaped Beam Lithography
- Introduction
- Multi Deflection Array - Assembly Requirements
- Multiple Apertures and Electrodes MEMS Technology
- LTCC Carrier System Platform
- Solder Bumping Fixation Technology
- Assembly of the MBD
- Summary
- References
- Handling and Manipulation in Assembly
- Construction Kit for Miniaturised Handling Systems: Further Developments and First Applications
- Purpose of the Paper
- Research Method
- Cooperation
- Outlook
- Major Results
- References
- Flexible Gripper System for Small Optical Assemblies - Final Tests and Findings
- Introduction
- Case Product
- Gripper System
- Gripper Design
- End Tools
- Integrated Camera Systems
- Tests and Findings
- Test Setup
- Test Results - Assembly Cycle Times
- Test Results - End Tools
- Discussion, Conclusions and Summary
- References
- Handling and Manipulation of Microcomponents: Work-Cell Design and Preliminary Experiments
- Introduction
- Experimental Setup
- Experimental Procedures
- Results and Discussion
- Conclusions
- References
- Adhesive Workpiece Fixturing for Micromachining
- Introduction
- Clamping Technology for Micro Production
- Concept of Adhesive Fixturing with Hot Melts
- Design
- Testing
- Summary and Outlook
- References
- Dual-Stage Feed Drive for Precision Positioning on Milling Machine
- Introduction
- The Dual-Stage Mechanism
- Design of Microstage for Fine Motion
- The Developed System
- Control Strategy
- Experiment on the Milling Machine
- Linear Trajectory Motion Test
- Circular Motion Test
- Conclusion
- References
- High Resolution Actuators for Severe Environments
- Introduction
- Motor Principle
- Benefits from Amplification
- Miniaturization
- Design
- Results
- Compatibilities
- Force Maximization into Space Environment
- Design
- Results
- Compatibilities
- Conclusions
- References
- Tolerance Management and Error Compensation Methods
- Tolerance Management for Assembly - Not a Matter of Product Size
- Introduction
- Basics of Tolerance Management for Assembly Processes
- Product Analysis
- Approach to Identify Admissible Tolerances
- Evaluation and Classification of Key Characteristics
- Process Analysis
- System Optimization
- Conclusions
- References
- Modelling and Analysis of the Geometrical Errors of a Parallel Manipulator Micro-CMM
- Introduction
- Structure and Theory
- Machine Design and Structure
- Coordinate System
- Development of the Kinematic Model
- Analysis of the Work Space
- Modelling of the Error
- Analytical Error Model
- Monte Carlo Simulation
- Results of the Error Model
- Effect of Structural Errors on Probe Position
- Concluding Remarks
- References
- Methods for Implementing Compensation Strategies in Micro Production Systems Supported by a Simulation Approach
- Introduction
- Production System Design in the Micro World
- Methods for Implementing a Compensation Strategy into a Micro Production System
- A Simulation Approach for Verification
- Description of the Model
- Simulation Results
- Conclusion
- References
- Metrology and Quality Control
- Accuracy Measurements of Miniature Robot Using Optical CMM
- Introduction
- Parallel Scara Robot
- Measurement Method
- Optical CMM
- Measurement Target
- Measuring Process
- Measurement Results
- Accuracy
- Conclusions and Future Work
- References
- A System for the Quality Inspection of Surfaces of Watch Parts
- Introduction
- Collaboration with Human Experts
- Overview of the System
- The Acquisition Setup
- The Image Processing and Classification Blocks
- Conclusion
- References
- Characterisation of High Accuracy, Feedback Controlled, Adhesive Bonding
- Introduction
- Test Setup
- Test Equipment
- Calibration
- Test Samples
- Fixed-Position Test
- Zero-Force Test
- Test Results
- Conclusions
- Discussion
- References
- Intelligent Control of Assembly Systems
- Towards Intelligent Assembly and Manufacturing Environment - Modular ICT Support for Holonic Manufacturing System
- Introduction
- State of the Art
- Data and Information Modeling
- Dynamic and Evolving Assembly Systems
- Modular ICT for Dynamic and Evolvable Systems
- Service View
- Common Information Exchange Layer
- Data Storage
- Laboratory Implementation
- Holonic Manufacturing System
- Implemented Operation Principles for HMS
- Core of the Modular ICT
- Conclusions
- References
- Enabling Fast Ramp-Up of Assembly Lines through Context-Mapping of Implicit Operator Knowledge and Machine-Derived Data
- Introduction
- Success Factors for Ramp-Up
- Approach and Methology
- Semantic Technologies in Manufacturing
- Ontologies
- Semantic Middleware
- Standards for Semantic Technologies
- Application for Precision Assembly Lines - Implementation and Verification
- Static Structural Model
- Dynamic Knowledge and Mapping Functionality
- Relationship Model and Reasoning
- Technical Implementation
- Verification
- Conclusion and Outlook
- References
- Accelerated Ramp-Up of Assembly Systems through Self-learning
- Introduction
- Related Work
- Ramp-Up Acceleration and Performance Indicators
- Machine Learning and the K-Nearest Neighbour Algorithm
- Methodology
- The FRAME Project
- The Knowledge Object Algorithm
- Synthetic Case Study
- Conclusions and Discussion
- References
- Process Selecting and Modelling Techniques
- A Methodology for Assessing the Cost Effectiveness of Assembly Processes
- Introduction
- Modelling Cost and Values Generated by Assembly Processes
- A Methodology for Assessing the Cost Effectiveness of Assembly Processes
- Case Application of Modelling Methodology
- Modelling the Assembly Processes for Cost and Value Analysis
- References
- Model Based Planning of Complex Micro-manufacturing Strategies
- Introduction
- Classification of Micro-manufacturing Processes
- Modelling in Micro-manufacturing
- Chaining of Micro-manufacturing Processes
- Example of Micro-pump
- Conclusions
- References
- Towards an European Approach for Characterisation of Multimaterial Micromanufacturing Process Capabilities
- Introduction
- EUMINAfab Information and Knowledge Management Framework
- Description Basics and Technology Capability Maps
- Assessment of Technologies
- Technical Aspects for Description of Technical Aspects
- Integration of All Aspects of Influence on "Competence" Level
- Modelling of Process Chains
- Implementation and Filling of the Database
- Information Management System
- Implementation in the MINAbase Online-Database
- Filling the Database
- Outlook
- References
- Author Index
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