Precision Assembly in the Digital Age

Name: Precision Assembly in the Digital Age | 8th IFIP WG 5.5 International Precision Assembly Seminar, IPAS 2018, Chamonix, France, January 14-16, 2018, Revised Selected Papers
Brand: Springer
Price: 53.49 EUR
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8th IFIP WG 5.5 International Precision Assembly Seminar, IPAS 2018, Chamonix, France, January 14-16, 2018, Revised Selected Papers

Svetan Ratchev(Editor)

Springer (Publisher)

Published on 31. December 2018

XI, 235 pages

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978-3-030-05931-6 (ISBN)

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Content

Intro
Preface
Organization
Contents
Design and Deployment of Assembly Systems
An All-in-One Robotic Platform for Hybrid Manufacturing of Large Volume Parts
Abstract
1 Introduction
2 The Setup
2.1 Manufacturing Approach
2.2 Robotic Platform
2.3 Absolute Laser Tracker
2.4 System Architecture
2.5 Control Approach
3 Preliminary Results and Discussion
3.1 Control Approach
3.2 Extended Kalman Filter
4 Conclusion and Outlook
Acknowledgments
References
Deployment of a Distributed Multi-Agent Architecture for Transformable Assembly
Abstract
1 Introduction
2 Scenario and Current Limitations
3 Enabling Technologies for Low-Cost Industry 4.0 Implementation
3.1 Data Distribution Services
3.2 Embedded Computers
3.3 Intelligent Agents
4 Technical Implementation of Evolvable Assembly Systems
4.1 Embedded Computers and Smart Devices
4.2 Interfaces with Resources
4.3 Networking and Data Collection
4.4 Agents
5 Conclusions
Acknowledgements
References
Creating Resource Combinations Based on Formally Described Hardware Interfaces
1 Introduction
2 Interface Description
2.1 Interface Description in Resource Description Concept
2.2 Resource Interface Ontology
3 Interface Matchmaking
3.1 Process for Comparing the Interfaces
3.2 Rules for Interface Characteristics
4 Test Cases for Interface Matchmaking
5 Discussion and Conclusions
References
Functional Modelling in Evolvable Assembly Systems
Abstract
1 Introduction
2 Functional Modelling and the Behavioural Approach
3 Evolvable Assembly Systems
3.1 Multi-agent Architecture
3.2 Shared Context
4 Implementation Example
5 Summary and Acknowledgements
References
Production and Maintenance Scheduling Supported by Genetic Algorithms
Abstract
1 Introduction
2 Related Work
3 Dynamic Scheduling Solution
3.1 System Overview
3.2 Scheduling Algorithm
4 Execution Environment
5 Conclusions and Further Work
5.1 Conclusions
5.2 Further Work
References
Human Robot Cooperation and Machine Vision
A Learning Method for Automated Disassembly
Abstract
1 Introduction
2 Related Work
3 Learning Method for Disassembly Processes
3.1 Product Characteristics
3.2 Lookup-Table
3.3 Multiple Linear Regression
3.4 Example of Use
3.5 Mean Value
4 Conclusion and Outlook
Acknowledgments
References
Gesture-Based Robot Programming Using Microsoft Kinect
Abstract
1 Introduction
2 Concept of Programming
3 Recognition of Fingertips
4 Recognition of Planes
4.1 Related Work
4.2 Plane and Edge Detection
5 Precision of Surface Recognition
6 Conclusion and Outlook
References
The Comfort Zone Concept in a Human-Robot Cooperative Task
1 Introduction
2 Related Works
3 Comfort Zone Concept
3.1 Research Methodology
3.2 Factors Relating to Mental Comfort
3.3 Factors Relating to Physical Comfort
4 Conclusion
References
A Low-Cost Automated Fastener Painting Method Based on Machine Vision
Abstract
1 Introduction
2 Related Work
3 The Automated Fastener Painting System
3.1 System Overview
3.2 Painting Process
3.3 Vision-Guided Programming
3.4 System Calibration
3.5 Singularity Avoidance
4 Experimental Results
5 Conclusion and Future Work
References
Assembly Methods and Models
A Probabilistic Approach for Trade-off Analysis of Composite Wing Structures at the Conceptual Phase of Design
Abstract
1 Introduction
2 Cost Modelling Method
2.1 Process Based Cost Model
2.2 Monte Carlo Simulation and the Rank Correlation Coefficient
3 Case Study
3.1 Concepts
3.2 Scope of the Model
3.3 Manufacturing and Assembly Process Plan
4 Results and Discussion
5 Conclusions
Acknowledgements
References
Precision Assembly of Optical Backplanes
Abstract
1 Introduction
2 Backplane Design and Assembly Challenges
2.1 Optical Backplane for ICT Apparatus
2.2 Assembly Strategy and Main Steps
3 Automatic Assembly: Enabling Technologies
3.1 Robotized Assembly Solution
3.2 Digital Work-Cell Design
3.3 Additive Technologies for Components' Manufacturing
3.4 Virtual Simulation and Off-line Programming
4 Work-Cell and Interconnect Circuit Prototypes
5 Conclusions
Acknowledgments
References
Prefabrication and Automated Micro Assembly of Piezoceramic Fiber Array Transducers in Microstructured Surfaces of Sheet Metals
Abstract
1 Introduction
2 PZT Fiber Arrays for Direct Functional Integration in Microstructured Sheet Metals
2.1 Design Concept of Piezo-Metal Modules
2.2 Principle for High-Volume Production of PZT Fiber Arrays
3 Automated Micro Assembly
3.1 Design of Micro-Assembly System
3.2 Machine Vision System
3.3 Chromatic Confocal Sensors
4 Experimental
4.1 Manufacturing of PZT Fiber Arrays
4.2 Pose Measurement with Micro Assembly System
5 Summary
Acknowledgement
References
Towards a Cloud-Based Analytics Framework for Assembly Systems
Abstract
1 Introduction
2 A Data Analytics Framework for the Cloud
3 Deployment on the Cloud
4 Deployment on Assembly Lines
5 Real-Time Monitoring of Assembly Lines
6 Conclusions
References
Digital Technologies and Industry 4.0 Applications
Information-Rich Manufacturing Metrology
Abstract
1 Manufacturing Metrology
2 Information-Rich Metrology
3 Examples of IRM Research at Nottingham
3.1 An All-Optical Dimensional Measuring System
3.2 High Slope Measurement
3.3 Measurement Enhancement Using Artificial Intelligence
4 Discussion
Acknowledgements
References
Aerospace Assembly Gap Measurement Using Low Cost Smart Tools with Machine Vision
Abstract
1 Introduction
1.1 Industry 4.0 and Smart Tools
1.2 Hand Held Machine Vision Application
Gap Measurement in Aerospace
1.3 Rapid Manufacturing, Machine Vision and IOT Devices
2 Research Methodology
2.1 Experimental Set-Up
2.2 Control Algorithms and Decision-Making Environment
3 System Implementation and Discussion of Results
3.1 Calibration and Variability
4 Conclusions
References
Towards Industry 4.0: The Future Automated Aircraft Assembly Demonstrator
Abstract
1 Introduction
2 Evolvable Assembly Systems
3 EAS for Aerospace: The FA3D
3.1 Industrial Robots and Operating End Effectors
3.2 Metrology Systems
3.3 Safety
3.4 Communication
3.5 Radio-Frequency IDentification
4 Positioning Technology
4.1 Preliminary Work
4.2 Positioning Process
4.3 Addressed Issues
5 Conclusion
References
Does Industry 4.0 Pose a Challenge for the SME Machine Builder? A Case Study and Reflection of Readiness for a UK SME
Abstract
1 Introduction
2 Assessment of the Definition of Industry 4.0
3 Assessment of TQC Capability Against the Nine Pillars
3.1 Big Data and Analytics
3.2 Autonomous Robots
3.3 Simulation
3.4 Horizontal and Vertical IT System Integration
3.5 The Industrial Internet of Things
3.6 Cybersecurity
3.7 The Cloud
3.8 Additive Manufacturing
3.9 Augmented Reality
3.10 Summary of 9 Pillars Assessment
4 The Challenges in Implementation of Industry 4.0
5 An Assessment Related to Big Data
5.1 The 6Cs of Data Analytics
6 The Pressures on Manufacturing System Suppliers and Specifiers
7 Conclusion
References
Gripping and Handling Solutions in Assembly
Sliding Mode Impedance Controlled Smart Fingered Microgripper for Automated Grasp and Release Tasks at the Microscale
Abstract
1 Introduction
2 Microgripper Design
3 Microgripper Model
3.1 Model of the Passive Finger and of the Microcomponent
3.2 Model of the Smart Finger
4 Impedance Control with Force Tracking for the Control of the Grasping Task
4.1 Sliding Mode Impedance Control Formulation
4.2 Force Tracking
5 Experimental Studies
5.1 Experimental Setup
5.2 Experimental Results
6 Conclusion
Acknowledgment
References
Fluid Dynamics Aided Design of an Innovative Micro-Gripper
Abstract
1 Introduction
2 The Working Principle of the Vacuum Micro-grippers
3 CFD Simulations
4 The Gripper Model
5 The Design Procedure
6 Conclusions
Acknowledgments
References
Improving Rigid-Body Registration Based on Points Affected by Bias and Noise
Abstract
1 Introduction
2 Restoration of Rigid-Body Condition
3 Experiment
4 Data Processing
5 Results
6 Discussion and Conclusions
References
Author Index

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Precision Assembly in the Digital Age

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