
Advances in Additive Manufacturing Processes
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Additive manufacturing or 3D printing is the construction of an object using CAD models. The technology for additive manufacturing is gaining traction in recent times due to its accessibility for both personal and industrial use, as well as its usefulness in quick prototyping (either of a whole object or its components) and meeting the needs of small commercial workloads.
Advances in Additive Manufacturing Processes informs readers about the breadth of 3D printing processes. Chapters cover the basic knowledge of additive techniques and their industrial applications with relevant examples. The improvements in each method and their recent technical achievements with practical experimental data are highlighted. The book presents eight types of 3D printing processes, covering a diverse range of technologies which represent the industry.
The contents also cover selected topics of relevance to additive manufacturing which include the formation of defects and factors that affect the mechanical properties of the additively manufactured components. Chapters also provide recent guidelines for adapting additive manufacturing processes to increase productivity and reduce manufacturing cost.
Advances in Additive Manufacturing Processes is a handy reference for scholars and professionals involved in manufacturing industries and process engineering as well as hobbyists who are interested in the current state-of-the-art in 3D printing.
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Content
- Cover
- Title
- Copyright
- End User License Agreement
- Contents
- Foreword
- Preface
- Dedication
- Acknowledgments
- List of Contributors
- 3D Printing and Additive Manufacturing
- Kirubanidhi Jebabalan1, *, R. Rajasekaran2 and Milon Selvam Dennison3
- INTRODUCTION
- 3D PRINTING PROCESS
- THE PROCESSING ROUTE FOR ADDITIVE MANUFACTURING
- Stereolithography
- Powder-Based Process
- Selective Laser Sintering (SLS)
- Solid-State Sintering
- Extrusion Process
- Fused Deposit Modelling (FDM)
- Laminated Object Manufacturing (LOM)
- Wire and Arc Additive Manufacturing (WAAM)
- APPLICATIONS OF ADDITIVE MANUFACTURING
- Medical Field
- Aerospace Sector
- Automotive Sector
- MATERIALS FOR ADDITIVE MANUFACTURING
- Introduction
- Plastics
- Thermoplastics
- Thermosets
- Metals and Alloys
- Ceramics
- Composites
- Nanocomposites
- Functionally Graded Materials
- Materials for Hydrogen Storage
- Concrete
- LIMITATIONS
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
- Selective Laser Sintering
- M. Bhuvanesh Kumar1,*, P. Sathiya1 and M. Varatharajulu1
- INTRODUCTION
- THE PROCESS OF SLS
- MECHANISMS IN LAYER FORMATION
- Direct SLS
- Solid-State Sintering
- Liquid-Phase Sintering
- Selective Laser Melting
- Indirect SLS
- SLS PARAMETERS
- Laser Factors
- The Power of Laser
- Scanning Velocity
- Spot Size
- Geometric Factors
- Hatching Space
- Scanning Approaches
- Thickness of Layer
- MATERIALS USED IN SLS
- Metallic Components Used in SLS
- Polymers Used in SLS
- Ceramics and Alloys Used in SLS
- ADVANTAGES AND CHALLENGES
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
- Untitled
- Direct Metal Laser Sintering Process
- Syed Q. Moinuddin1,*, Ashok K. Dewangan2 and Suuraj Roshan1
- INTRODUCTION
- BACKGROUND
- WORKING PRINCIPLE
- PROCESS PARAMETERS
- Laser Power
- Laser Spot Size
- Scan Speed
- Layer Thickness
- Hatch Spacing
- Hatch Pattern
- PROCESS CONTROL AND MONITORING
- MODELLING
- MATERIALS, MICROSTRUCTURE AND MECHANICAL PROPERTIES
- Titanium and Titanium Alloys
- Aluminium and Aluminium Alloys
- Steels
- Other Alloys
- APPLICATIONS
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
- Selective Laser Melting Based Additive Manufacturing: Materials, Properties and Defect Analysis
- Varthini Rajagopal1, Dinesh Kumar Rajendran2,*, B. Santhi3 and Arjun R. Jagadish3
- INTRODUCTION
- CLASSIFICATION OF POWDER BED FUSION PROCESS
- Electron Beam Melting (EBM)
- Selective Laser Melting (SLM)
- Selective Laser Sintering (SLS)
- Multi Jet Fusion (MJF)
- MATERIALS USED IN SLM PROCESS
- Titanium
- Chromium
- Magnesium
- Stainless Steel
- Nickel Based Super Alloys
- Aluminium Alloys
- Silver Coating in Materials
- MECHANICAL CHARACTERISTICS
- METALLURGICAL PROPERTIES
- RESIDUAL STRESS
- DEFECT ANALYSIS
- FUTURE RESEARCH TRENDS IN SLM
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
- Electron Beam Melting
- M. Bhuvanesh Kumar1,*, S. M. Senthil2 and S. Praveen Kumar3
- INTRODUCTION
- HISTORY OF EBM
- PROCESS
- Electron Beam Physics
- Process
- Preparation of Source and Environment
- Layer Preparation
- Application of Heat
- Melting
- Finishing
- Microstructural Attributes
- PROCESS PARAMETERS
- Effect of Process Parameters
- Beam Power/Energy Input
- Powder Properties
- Scanning Patterns
- MATERIALS
- Ti-Based Alloys
- Ni-Based Alloys
- Co-Based Alloys
- Steel Based Alloys
- PROCESS SIMULATIONS
- APPLICATIONS AND CHALLENGES OF EBMSSSS
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
- A Review on Binder Jetting Fabrication: Materials, Characterizations and Challenges
- Y. G. Bala1, Dinesh Kumar Rajendran2 and Varthini Rajagopal3,*
- INTRODUCTION
- BINDER TECHNIQUES
- BINDER CHARACTERISTICS
- POWDER CHARACTERISTICS
- BINDER JETTING PROCESS
- BINDER JETTING POST-PROCESSING
- Post-Processing Steps for Metal Binder Jetting
- BINDER JETTING MATERIALS
- BENEFITS OF BINDER JETTING
- LIMITATION OF BINDER JETTING
- BINDER JETTING APPLICATIONS
- FUTURE RESEARCH TRENDS IN BINDER JETTING
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
- Ultrasonic Additive Manufacturing
- M. Bhuvanesh Kumar1,*, S. Praveen Kumar2, M. Varatharajulu1 and S. M. Senthil3
- INTRODUCTION
- UAM - A SOLID STATE AM PROCESS
- WELDING OF METAL WITH ULTRASONICS
- UAM - A TWO STEP HYBRID PROCESS
- Ultrasonic Seam Welding
- Milling using CNC
- UAM PROCESS PARAMETERS
- Temperature
- Normal Force
- Amplitude of Vibration
- Weld Speed
- Studies on UAM Process Parameters
- MECHANICAL PROPERTIES OF UAM PRINTED PARTS
- Tensile Strength
- Shear Strength
- Hardness
- Fatigue
- Creep
- Push-Pin Test
- Push-Out Test and Pull-Out Test
- Peel Test
- UAM APPLICATIONS
- Creation of Complex Geometries
- Heat Exchangers
- Cube Sat Cold Plate
- Embedding Electronics
- Aerospace Health Monitoring
- Internet of Things
- 3D Printing of Dissimilar Materials
- 3D Printing of Multi-Functional Components
- 3D Printing of Customized Material Properties
- 3D Printing of Multi-Materials
- Smart Structures and Fiber Embedment
- UAM ADVANTAGES OVER CONVENTIONAL TECHNIQUES
- LIMITATIONS AND FUTURE SCOPE
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
- Direct Energy Deposition
- Sanjeev Kumar1,*, Sunkulp Goel2, Ashutosh Sharma3 and Chandan Pandey4
- INTRODUCTION
- BASIC SETUP AND CLASSIFICATION OF DED PROCESS
- Types of Feedstock
- Powder Feedstock System
- Wire Feedstock System
- Integrated Feedstock System
- Types of Energy Sources
- APPLICATION AND STRUCTURE-PROPERTIES CORRELATION
- Steel Products
- Ti-Based Superalloys
- Ni-Based Superalloys
- Ceramic Products
- DED BENEFITS AND DRAWBACKS
- Benefits
- Drawbacks
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
- A Progressive Review on Wire Arc Additive Manufacturing: Mechanical Properties, Metallurgical and Defect Analysis
- Sumanth Ratna Kandavalli1, Anthuvan Stephen Edberk2, Dinesh Kumar Rajendran3,* and Varthini Rajagopal4
- INTRODUCTION
- CLASSIFICATION OF WAAM
- GMAW Based Additive Manufacturing
- GTAW Based Additive Manufacturing
- Plasma Arc Welding Based Additive Manufacturing
- MATERIALS USED IN WAAM
- Titanium
- Stainless Steel
- Aluminium
- Inconel
- METALLURGICAL CHARACTERIZATION
- MECHANICAL CHARACTERIZATION
- Tensile
- Micro-Hardness
- DEFECT ANALYSIS
- Corrosion
- FUTURE RESEARCH TRENDS IN WAAM
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
- Comparative Studies on FDM based AM Process Using Regression Analysis and ANFIS Model
- Ramesh Raju1, *, N. Manikandan2, D. Palanisamy3, D. Arulkirubakaran4, T.T.M. Kannan5, D. Giridhar6, J.S. Binoj2 and P. Thejasree2
- INTRODUCTION
- MATERIALS AND METHODS
- Input Parameters
- Response Factors
- DEVELOPMENT OF MULTIPLE REGRESSION EQUATIONS
- Multiple Regression Analysis for Printing Time
- Multiple Regression Analysis for Part Thickness
- Multiple Regression Analysis for Surface Roughness
- DEVELOPMENT OF ANFIS MODEL
- ANALYSIS ON PREDICTION OF GRG IN 3D PRINTING
- COMPARATIVE ANALYSIS ON PERFORMANCE OF REGRESSION AND ANFIS MODELS
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
- Additive Manufacturing for Industrial Applications and Potential Quality Challenges
- Venkata Charan Kantumuchu1,*
- INTRODUCTION
- INDUSTRIAL APPLICATIONS
- Automotive Applications
- Aerospace Applications
- Medical Applications
- Other Applications
- CONCLUDING REMARKS
- CONSENT FOR PUBLICATION
- CONFLICT OF INTEREST
- ACKNOWLEDGEMENTS
- REFERENCES
- Subject Index
- Back Cover
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The file format ePUB works well for novels and non-fiction books – i.e., 'flowing' text without complex layout. On an e-reader or smartphone, line and page breaks automatically adjust to fit the small displays.
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