Advances in the Science and Engineering of Casting Solidification
An MPMD Symposium Honoring Doru Michael Stefanescu
1st Edition
Published on 16. December 2016
XXIII, 417 pages
978-3-319-48117-3 (ISBN)
Description
This collection encompasses the following four areas:
(1) Solidification processing: theoretical and experimental investigations of solidification processes including castings solidification, directional solidification of alloys, electromagnetic stirring, ultrasonic cavitation, mechanical vibration, active cooling and heating, powder bed-electron beam melting additive manufacturing, etc. for processing of metals, polymers and composite materials;
(2) Microstructure Evolution: theoretical and experimental studies related to microstructure evolution of materials including prediction of solidification-related defects and particle pushing/engulfment aspects;
(3) Novel Casting and Molding Processes: modeling and experimental aspects including high pressure die casting, permanent casting, centrifugal casting, low pressure casting, 3D silica sand mold printing, etc.; and
(4) Cast Iron: all aspects related to cast iron characterization, computational and analytical modeling, and processing.
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Laurentiu Nastac | Baicheng Liu | Hasse Fredriksson
Advances in the Science and Engineering of Casting Solidification
An MPMD Symposium Honoring Doru Michael Stefanescu
Book
04/2015
Wiley
€144.84
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Persons
The Minerals, Metals & Materials Society (TMS) is a member-driven international professional society dedicated to fostering the exchange of learning and ideas across the entire range of materials science and engineering, from minerals processing and primary metals production, to basic research and the advanced applications of materials. Included among its nearly 13,000 professional and student members are metallurgical and materials engineers, scientists, researchers, educators, and administrators from more than 70 countries on six continents. For more information on TMS, visit www.tms.org.
Content
1 - Cover [Seite 1]
2 - Half Title [Seite 2]
3 - Title Page [Seite 4]
4 - Copyright Page [Seite 5]
5 - Table of Contents [Seite 6]
6 - Preface [Seite 12]
7 - About the Honoree [Seite 13]
8 - About the Editors [Seite 15]
9 - Solidification Processing I [Seite 24]
9.1 - Science of Casting and Solidification: ASM Handbook Contributions - Honoring Professor Doru Michael Stefanescu [Seite 25]
9.2 - On the Solidification of Metal Alloys during Microgravity Conditions [Seite 31]
9.3 - Formation of the Tin Rich Layer and Inverse-Segregation in Phosphor Bronzes during Continuous Casting [Seite 36]
9.4 - A Model of Cavitation for the Treatment of a Moving Liquid Metal Volume [Seite 44]
9.5 - Ultrasonic Processing of 6061-Based Nanocomposites for High Performance Applications [Seite 52]
9.6 - Numerical Modeling of the Dispersion of Ceramic Nanoparticles during Ultrasonic Processing of A356-based Nanocomposites [Seite 58]
9.7 - Optical Floating-Zone Crystal Growth of Heusler Ni-Mn-Sn Alloy [Seite 69]
10 - Solidification Processing II [Seite 75]
10.1 - Modeling of Macrosegregation during Solidification of Steel Ingot Casting [Seite 76]
10.2 - Scaling Analysis of Alloy Solidification and Fluid Flow in a Rectangular Cavity [Seite 84]
10.3 - Structure and Casting Defects of Aluminum Billets Produced by Direct-Chill Casting [Seite 92]
10.4 - The Fluid Flow and Solidification Phenomenon in Billet Continuous Casting Process with Mold and Final Electromagnetic Stirrings [Seite 100]
10.5 - Columnar-to-Equiaxed Transition in Zn-27wt.%Al Alloys: A Comparation Between Vertical and Horizontal Directional Solidifications [Seite 111]
10.6 - Microstructure Investigation of Aluminum Die-Cast Parts with Different Gating Conditions Tested in Fatigue [Seite 119]
11 - Solidification Processing III [Seite 128]
11.1 - A Coupled Thermo-Mechanical Simulation on Squeeze Casting Solidification Process of Three-Dimensional Geometrically Complex Components [Seite 129]
11.2 - Double Oxide Film Defects in Al Castings and the Effect of Different Element Additions [Seite 137]
11.3 - The Design of New Submerged Entry Nozzles for Beam-Blank Continuous Casting [Seite 145]
11.4 - Effects of Ce on the Thermal Stability of the ? Phase in a Cast Aluminum Metal Matrix Composite [Seite 153]
12 - Solidification Processing IV [Seite 161]
12.1 - Non-Metallic Ti Oxides and MnS/FeS? Complex Precipitation in Ti-Killed Steel [Seite 162]
12.2 - Prediction of Surface Porosity Defects in High Pressure Die Casting [Seite 169]
12.3 - Engineered Cooling Process for High Strength Ductile Iron Castings [Seite 178]
12.4 - Numerical Simulation of Solidification Structure for YQ450NQR1 Steel Bloom in Continuous Casting Process [Seite 185]
13 - Microstructure Evolution I [Seite 193]
13.1 - Modeling of Microstructure Evolution during Alloy Solidification [Seite 194]
13.2 - A Lattice Boltzmann Model for Dendritic Growth under Natural Convection [Seite 202]
13.3 - Modeling of Dendritic Structure and Microsegregation in Solidification of Al-Rich Quaternary Alloys [Seite 210]
14 - Microstructure Evolution II [Seite 218]
14.1 - In Situ Study on the Evolution of Dendrite Morphology Affected by Electric Field in Sn-Bi Alloy [Seite 219]
14.2 - Heterogeneous Strip Originated from Inclusions: Characterization and Physical Mechanism [Seite 225]
14.3 - An Investigation of Dendritic Segregation in Directionally Solidified CMSX-4 Superalloy [Seite 233]
14.4 - Modeling of Casting Defects in an Integrated Computational Materials Engineering Approach [Seite 241]
14.5 - X-ray Observations Showing the Effect of Fluid Flow on Dendritic Solidification in Ga-In Alloys [Seite 251]
15 - Cast Iron I [Seite 259]
15.1 - Defect Formation Mechanisms in Lamellar Cast Iron Related to the Casting Geometry [Seite 260]
15.2 - Characterization of Directionally Solidified Gray Iron [Seite 269]
15.3 - Age-Strengthening of Cast Iron and Its Effects on Machinability: Review of the Literature [Seite 277]
15.4 - Examination of Austenite Solidification and Spheroidal Graphite Growth in Ni-Fe-C Alloys [Seite 285]
15.5 - Production of Selected Key Ductile Iron Castings Used in Large-Scale Windmills [Seite 294]
15.6 - An Overview of Isothermal Coarsening in Hypoeutectic Lamellar Cast Iron [Seite 302]
16 - Cast Iron II [Seite 310]
16.1 - Experimental Studies of Gray Cast Iron Solidification with Linear Variable Differential Transformer [Seite 311]
16.2 - Undercooling, Cooling Curves and Nodule Count for Hypo- Hyper- and Eutectic Thin-Walled Ductile Iron Castings [Seite 319]
16.3 - Graphite Growth Morphologies in High Al Cast Iron [Seite 328]
16.4 - Thermophysical Properties of Thin Walled Compacted Graphite Iron Castings [Seite 336]
16.5 - Understanding Cast Iron Materials and Components: A Never Ending Story [Seite 344]
16.6 - Understanding Superfine Graphite Iron Solidification through Interrupted Solidification Experiments [Seite 352]
17 - Novel Casting and Molding Processes [Seite 360]
17.1 - Counter Gravity Casting [Seite 361]
17.2 - A Numerical Model for Predicting the Gas Evolution in Silica Sand (Furan Binder) Mold Castings [Seite 367]
18 - Solidification Processing V [Seite 375]
18.1 - Evaluation of the Casting/Chill Interface Thermal Behaviour during A319 Alloy Sand Casting Process [Seite 376]
18.2 - Dependence of Hardness on Microstructure of a Directionally Solidified Sn-40wt.%Bi-0.7wt.%Cu Alloy [Seite 384]
18.3 - Contributions on Optimizing Approximations in the Study of Melting and Solidification Processes that Occur in Processing by Electro-Erosion [Seite 393]
18.4 - Investigation of Thin-Walled IN718 Castings by Counter-Gravity Investment Casting [Seite 401]
18.5 - Thermal Test of Nodular Cast Iron Cooling Stave [Seite 409]
19 - Author Index [Seite 415]
20 - Subject Index [Seite 417]
2 - Half Title [Seite 2]
3 - Title Page [Seite 4]
4 - Copyright Page [Seite 5]
5 - Table of Contents [Seite 6]
6 - Preface [Seite 12]
7 - About the Honoree [Seite 13]
8 - About the Editors [Seite 15]
9 - Solidification Processing I [Seite 24]
9.1 - Science of Casting and Solidification: ASM Handbook Contributions - Honoring Professor Doru Michael Stefanescu [Seite 25]
9.2 - On the Solidification of Metal Alloys during Microgravity Conditions [Seite 31]
9.3 - Formation of the Tin Rich Layer and Inverse-Segregation in Phosphor Bronzes during Continuous Casting [Seite 36]
9.4 - A Model of Cavitation for the Treatment of a Moving Liquid Metal Volume [Seite 44]
9.5 - Ultrasonic Processing of 6061-Based Nanocomposites for High Performance Applications [Seite 52]
9.6 - Numerical Modeling of the Dispersion of Ceramic Nanoparticles during Ultrasonic Processing of A356-based Nanocomposites [Seite 58]
9.7 - Optical Floating-Zone Crystal Growth of Heusler Ni-Mn-Sn Alloy [Seite 69]
10 - Solidification Processing II [Seite 75]
10.1 - Modeling of Macrosegregation during Solidification of Steel Ingot Casting [Seite 76]
10.2 - Scaling Analysis of Alloy Solidification and Fluid Flow in a Rectangular Cavity [Seite 84]
10.3 - Structure and Casting Defects of Aluminum Billets Produced by Direct-Chill Casting [Seite 92]
10.4 - The Fluid Flow and Solidification Phenomenon in Billet Continuous Casting Process with Mold and Final Electromagnetic Stirrings [Seite 100]
10.5 - Columnar-to-Equiaxed Transition in Zn-27wt.%Al Alloys: A Comparation Between Vertical and Horizontal Directional Solidifications [Seite 111]
10.6 - Microstructure Investigation of Aluminum Die-Cast Parts with Different Gating Conditions Tested in Fatigue [Seite 119]
11 - Solidification Processing III [Seite 128]
11.1 - A Coupled Thermo-Mechanical Simulation on Squeeze Casting Solidification Process of Three-Dimensional Geometrically Complex Components [Seite 129]
11.2 - Double Oxide Film Defects in Al Castings and the Effect of Different Element Additions [Seite 137]
11.3 - The Design of New Submerged Entry Nozzles for Beam-Blank Continuous Casting [Seite 145]
11.4 - Effects of Ce on the Thermal Stability of the ? Phase in a Cast Aluminum Metal Matrix Composite [Seite 153]
12 - Solidification Processing IV [Seite 161]
12.1 - Non-Metallic Ti Oxides and MnS/FeS? Complex Precipitation in Ti-Killed Steel [Seite 162]
12.2 - Prediction of Surface Porosity Defects in High Pressure Die Casting [Seite 169]
12.3 - Engineered Cooling Process for High Strength Ductile Iron Castings [Seite 178]
12.4 - Numerical Simulation of Solidification Structure for YQ450NQR1 Steel Bloom in Continuous Casting Process [Seite 185]
13 - Microstructure Evolution I [Seite 193]
13.1 - Modeling of Microstructure Evolution during Alloy Solidification [Seite 194]
13.2 - A Lattice Boltzmann Model for Dendritic Growth under Natural Convection [Seite 202]
13.3 - Modeling of Dendritic Structure and Microsegregation in Solidification of Al-Rich Quaternary Alloys [Seite 210]
14 - Microstructure Evolution II [Seite 218]
14.1 - In Situ Study on the Evolution of Dendrite Morphology Affected by Electric Field in Sn-Bi Alloy [Seite 219]
14.2 - Heterogeneous Strip Originated from Inclusions: Characterization and Physical Mechanism [Seite 225]
14.3 - An Investigation of Dendritic Segregation in Directionally Solidified CMSX-4 Superalloy [Seite 233]
14.4 - Modeling of Casting Defects in an Integrated Computational Materials Engineering Approach [Seite 241]
14.5 - X-ray Observations Showing the Effect of Fluid Flow on Dendritic Solidification in Ga-In Alloys [Seite 251]
15 - Cast Iron I [Seite 259]
15.1 - Defect Formation Mechanisms in Lamellar Cast Iron Related to the Casting Geometry [Seite 260]
15.2 - Characterization of Directionally Solidified Gray Iron [Seite 269]
15.3 - Age-Strengthening of Cast Iron and Its Effects on Machinability: Review of the Literature [Seite 277]
15.4 - Examination of Austenite Solidification and Spheroidal Graphite Growth in Ni-Fe-C Alloys [Seite 285]
15.5 - Production of Selected Key Ductile Iron Castings Used in Large-Scale Windmills [Seite 294]
15.6 - An Overview of Isothermal Coarsening in Hypoeutectic Lamellar Cast Iron [Seite 302]
16 - Cast Iron II [Seite 310]
16.1 - Experimental Studies of Gray Cast Iron Solidification with Linear Variable Differential Transformer [Seite 311]
16.2 - Undercooling, Cooling Curves and Nodule Count for Hypo- Hyper- and Eutectic Thin-Walled Ductile Iron Castings [Seite 319]
16.3 - Graphite Growth Morphologies in High Al Cast Iron [Seite 328]
16.4 - Thermophysical Properties of Thin Walled Compacted Graphite Iron Castings [Seite 336]
16.5 - Understanding Cast Iron Materials and Components: A Never Ending Story [Seite 344]
16.6 - Understanding Superfine Graphite Iron Solidification through Interrupted Solidification Experiments [Seite 352]
17 - Novel Casting and Molding Processes [Seite 360]
17.1 - Counter Gravity Casting [Seite 361]
17.2 - A Numerical Model for Predicting the Gas Evolution in Silica Sand (Furan Binder) Mold Castings [Seite 367]
18 - Solidification Processing V [Seite 375]
18.1 - Evaluation of the Casting/Chill Interface Thermal Behaviour during A319 Alloy Sand Casting Process [Seite 376]
18.2 - Dependence of Hardness on Microstructure of a Directionally Solidified Sn-40wt.%Bi-0.7wt.%Cu Alloy [Seite 384]
18.3 - Contributions on Optimizing Approximations in the Study of Melting and Solidification Processes that Occur in Processing by Electro-Erosion [Seite 393]
18.4 - Investigation of Thin-Walled IN718 Castings by Counter-Gravity Investment Casting [Seite 401]
18.5 - Thermal Test of Nodular Cast Iron Cooling Stave [Seite 409]
19 - Author Index [Seite 415]
20 - Subject Index [Seite 417]
