
Progress in Adhesion and Adhesives, Volume 8
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Keep up-to-date with the latest on adhesion and adhesives from an expert group of worldwide authors.
The book series "Progress in Adhesion and Adhesives" was conceived as an annual publication and the premier volume made its debut in 2015. The series has been well-received as it is unique and provides substantive and curated review chapters on subjects that touch many disciplines.
The current book contains nine chapters on topics that include multi-component theories in surface thermodynamics and adhesion science; plasma-deposited polymer layers as adhesion promotors; functional interlayers to control interfacial adhesion in reinforced polymer composites; hydrophobic materials, and coatings from natural sources; mechanics of ice adhesion; epoxy adhesives technology: latest developments and trends; hot-melt adhesives for automobile assembly; lifetime estimation of thermostat adhesives by physical and chemical aging processes; and nondestructive evaluation and condition monitoring of adhesive joints.
Audience
The volume will appeal to adhesionists, adhesive technologists, polymer scientists, materials scientists, and those involved/interested in adhesive bonding, plasma polymerization, adhesion in polymer composites, durability and testing of adhesive joints, materials from natural sources, and ice adhesion and mitigation.
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Kashmiri Lal Mittal, PhD, was employed by the IBM Corporation from 1972 through 1993. Currently, he is teaching and consulting worldwide in the broad areas of adhesion, as well as surface cleaning. He has received numerous awards and honors including the title of doctor honoris causa from Maria Curie-Sklodowska University, Lublin, Poland. He is the editor of more than 150 books dealing with adhesion measurement, adhesion of polymeric coatings, polymer surfaces, adhesive joints, adhesion promoters, thin films, polyimides, surface modification surface cleaning, and surfactants.
Content
Preface xiii
1 Limitations of Multicomponent Theories in Surface Thermodynamics and Adhesion Science 1 C. Della Volpe and S. Siboni
1.1 Introduction 1
1.2 Acid-Base Theories 7
1.2.1 Owens-Wendt Model 9
1.2.2 van Oss-Chaudhury-Good (vOCG) Theory 10
1.2.3 Chang-Chen Theory 13
1.3 General Criticism of Acid-Base Theories 17
1.3.1 About High-Energy Solid Surfaces 17
1.3.2 About Geometric Mean Approximation for Dispersion Interactions 19
1.3.3 Tabulated Values of Surface Free Energy Components for Standard Liquids 20
1.3.4 Connections with Linear Free Energy Relationships and Multiplicity of Scales 21
1.4 Criticism of Specific Acid-Base Models 23
1.4.1 Owens-Wendt Model 23
1.4.2 van Oss, Chaudhury, and Good Acid-Base Model 24
1.4.3 Chang-Chen Acid-Base Model 26
1.5 More Fundamental Criticism of Acid-Base Models 26
1.6 Summary 29
2 Plasma-Deposited Polymer Layers as Adhesion Promoters 37 Jörg Florian Friedrich
2.1 Introduction 38
2.1.1 History 38
2.1.2 General View on Adhesion Promotion 39
2.1.3 Importance of Adhesion-Promoting Polymer Layers 44
2.1.4 Virtues of Plasma Polymer Layers 46
2.1.5 Attempts to Modify Fillers, Fibers and Foils with Adhesion-Promoting Plasma Polymers 49
2.2 Parameters Affecting the Performance of Plasma Polymer Layer 52
2.2.1 Chemical Nature of Plasma Polymer 52
2.2.2 Plasma Polymerization Mechanism 55
2.2.3 Adhesion Promotion 57
2.2.4 Loss of Monosort Functional Groups During Plasma Polymerization 59
2.2.4.1 Allylamine 59
2.2.4.2 Allyl Alcohol 62
2.2.4.3 Acrylic Acid 63
2.2.4.4 Allyl Bromide 63
2.2.5 Problematic Aspects of Plasma Polymers 64
2.2.6 Thickness Variation 69
2.2.7 Mechanical Properties of Plasma Polymers 69
2.2.8 Need for Flexibility Along the Interface 70
2.2.9 Supermolecular Structures in Plasma Polymers? 71
2.2.10 Trapped Radicals as Adhesion Promoter 71
2.3 Effect of Plasma Polymer Layers on Adhesion of Laminates 76
2.3.1 Peel Strength of Plasma Polymers to Metals and Polymers 76
2.3.2 Influence of Flexibility Along the Aluminium-Plasma Polymer Interface on Peel Strength 78
2.3.3 Dependence of Al Adhesion to Functional Group of Plasma Polymer 80
2.3.4 Plasma Polymers as Substitute for Flexible Aliphatic Spacer Molecules 81
2.3.5 Variation of the Density of Functional Groups by Copolymerization in the Plasma 85
2.3.6 Ultimate Adhesion 86
2.3.7 Atmospheric Barrier Discharge 91
2.3.8 Prevention of Post-Plasma Ageing of Deposited Plasma Polymer Films 95
2.3.9 Other Alternatives for Deposition of Adhesion-Promoting Polymer Layers 97
2.4 Summary and Conclusions 103
3 Functional Interlayers Developed to Control Interfacial Adhesion in Polymer Composites Reinforced with Glass and Basalt Fibers 119 Tomas Plichta and Vladimir Cech
3.1 Introduction 120
3.2 Materials and Methods 123
3.2.1 Materials 123
3.2.2 Deposition Chambers 125
3.2.3 Thin Film Deposition 125
3.2.4 Spectroscopic Ellipsometry 126
3.2.5 Mechanical Profilometry 126
3.2.6 Mass Spectrometry 127
3.2.7 Fourier Transform Infrared Spectrometry -- FTIR 127
3.2.8 X-Ray Photoelectron Spectroscopy -- XPS 128
3.2.9 Rutherford Backscattering Spectrometry and Elastic Recoil Detection Analysis 128
3.2.10 Surface Free Energy 129
3.2.11 Nanoscratch Test and Friction Test 129
3.2.12 Nanoindentation 131
3.2.13 Modulus Mapping 132
3.2.14 Atomic Force Microscopy 133
3.2.15 Composite Preparation 134
3.2.16 Microindentation Test 134
3.2.17 Short-Beam Shear Test 135
3.2.18 Push-Out Test 136
3.3 Results and Discussion 137
3.3.1 Why Tetravinylsilane? 137
3.3.2 What is a More Appropriate Quantity to Characterize Adhesion: Critical Normal Load or Work of Adhesion 140
3.3.3 Study of Interphase Region 150
3.3.4 From Thin Films Adhesion to the Interfacial Shear Strength of Composites 154
3.3.5 Influence of Pretreatment and Post-Treatment of GFs and Deposited Interlayers and Bilayers on IFSS 164
3.3.6 From Critical Normal Load through Micromechanical to Macromechanical Properties GFRCs 166
3.3.7 Basalt Fibers in Reinforced Composites 175
3.4 Prospects 177
3.5 Summary 178
3.6 Acknowledgement 180
4 Hydrophobic Materials and Coatings from Natural Sources 189 Salvador Pérez-Huertas, Thomas Len and Konrad Terpilowski
4.1 Introduction 190
4.2 Hydrophobization of Natural Materials 193
4.2.1 Chemical Modifications 193
4.2.2 Physical Modifications 201
4.3 Bio-Based Coatings 207
4.4 Bio-Based Hydrophobic Surfaces and Coatings; Applications 208
4.5 Summary and Outlook 212
5 Mechanics of Ice Adhesion 221 Sina Nazifi and Hadi Ghasemi
5.1 Introduction 222
5.2 Work of Adhesion 223
5.2.1 Interfacial Bonds 225
5.2.2 Roughness 226
5.2.3 Plastic Energy Dissipation 227
5.3 Macroscopic Work of Fracture 228
5.3.1 Energy Release Rate 230
5.3.2 Interface Crack Growth Resistance 231
5.4 Modeling of Ice Adhesion 233
5.4.1 Ice Adhesion to Plastics 233
5.4.2 Ice Adhesion to Elastomers 234
5.4.3 Ice Adhesion to Non-Homogeneous Surfaces 236
5.4.4 Ice Adhesion to Plasticized Polymers 237
5.4.5 Ice Adhesion to Low Interfacial Toughness Surfaces 238
5.4.6 Ice Adhesion to Fracture-Controlled Surfaces 239
5.5 Fracture Mechanics Approach to Describe the Ice Adhesion 241
5.6 Summary 245
6 Epoxy Adhesive Technology: Latest Developments and New Trends 251 Chunfu Chen
6.1 Introduction 252
6.2 Thermal Low Temperature Cure Epoxy Adhesives 253
6.3 Thermal Snap Cure Epoxy Bonding Technology 260
6.4 UV Cure Cationic Epoxy Adhesive 262
6.5 Dual Cure Hybrid Epoxy Adhesive 265
6.6 High Performance Toughened Epoxy Adhesive 269
6.7 Sustainable Epoxy Adhesive Development 270
6.8 Summary 272
7 Emerging Applications of Hot-Melt Adhesives for Automobile Assembly 283 Sarang Subhashchandra Shindalkar and Balasubramanian Kandasubramanian
p>7.1 Introduction 2847.2 Automobile Assembly 285
7.3 Parameters Studied to Determine HMA Performance 286
7.3.1 Glass Transition Temperature (Tg) 287
7.3.3 Density as a Function of Temperature 289
7.3.4 Single Lap Joint (SLJ) Test 290
7.3.5 Environmental Stability 290
7.4 Commercially Available HMA Products in Automotive Industry 292
7.5 Prospects 297
7.6 Summary 297
8 Lifetime Estimation of Thermoset Adhesives by Physical and Chemical Ageing Processes 305 Bikash Chandra Chakraborty
8.1 Introduction 306
8.1.1 Physical and Chemical Ageing of Polymers 306
8.1.2 Ageing of Adhesives 308
8.1.3 Design of Ageing Study 309
8.2 Physical Ageing 310
8.2.1 Segmental Relaxation and Transitions 310
8.2.2 Concept of Approach to Equilibrium 311
8.2.3 Basic Characteristics 312
8.2.4 Instantaneous and Delayed Creep 315
8.2.4.1 Time-Temperature Superposition 318
8.2.4.2 Time-Temperature-Stress Superposition 320
8.2.4.3 Example of Physical Ageing 323
8.2.4.4 Criticality in Physical Ageing Study 328
8.2.4.5 Conclusion 329
8.2.5 Ageing Study with Stress & Temperature 329
8.3 Chemical Ageing 335
8.3.1 Thermal Degradation Study by TGA 336
8.3.2 Basic TGA Kinetic Expression 337
8.3.3 Isoconversion and Model-Free Kinetics 339
8.3.3.1 Differential Methods 339
8.3.3.2 Integral Methods 341
8.3.3.3 Combined Method 341
8.3.3.4 Advanced Isoconversion Kinetics 343
8.3.3.5 Accuracy of Kinetic Parameters 343
8.3.4 Life Estimation 347
8.3.4.1 Example 349
8.3.4.2 Conclusion 354
8.4 Summary 355
9 Progress in Nondestructive Evaluation and Condition Monitoring of Adhesive Joints 361 Pouria Meshkizadeh and Mohammadreza Farahani
9.1 Introduction 361
9.2 Acoustic Emission (AE) 363
9.2.1 Common Acoustic Emission Features and Operating Parameters 364
9.2.2 AE for Locating Damage Source 365
9.2.3 AE for Damage Evaluation 365
9.3 Infrared Thermography (IRT) 374
9.3.1 Active IRT for Damage Evaluation 375
9.3.2 IRT for Monitoring Structural Integrity of Loaded Structures 379
9.3.3 Estimating the Depth of Defects 381
9.4 Electrical Impedance Tomography (EIT) 382
9.4.1 EIT for Evaluating the Quality of Conductive Network 383
9.4.2 EIT for Damage Stage Evaluation and Defect Detection 385
9.5 Other Advanced Methods 388
9.5.1 Digital Image Correlation (DIC) 388
9.5.2 Ultrasonic Test (UT) 391
9.6 Summary 393
References 394
Index 405
1
Limitations of Multicomponent Theories in Surface Thermodynamics and Adhesion Science
C. Della Volpe and S. Siboni*
Department of Civil, Environmental and Mechanical Engineering (DICAM) University of Trento, Via Mesiano, Trento, Italy
Abstract
Multicomponent theories are widely used in the study of surface thermodynamics and adhesion phenomena, and certainly provide a powerful tool to better understand and rationalize the processes involved. Nevertheless, since they are based on strong assumptions about the mathematical description of molecular interactions and postulate also that the properties of a material are fully characterized by a small number of fixed parameters, multicomponent models are necessarily approximate and show a series of limitations that in some cases may yield results of difficult or questionable interpretation. In this review some of the main problems encountered in applying multicomponent theories are illustrated. Experimental and theoretical evidence in the literature is also considered, which could question the appropriateness of the multicomponent approach as a general method for the analysis of this kind of phenomenon.
Keywords: Acid-base interactions, dispersion interactions, surface free energy, surface tension, work of adhesion, multicomponent theories, contact angle
1.1 Introduction
Many phenomena, at different scales, may affect the strength of the adhesion between two material surfaces, such as mechanical interlocking, irreversible deformations around the contact region, molecular interactions at the interface, adsorption and interdiffusion. In spite of its great complexity, however, it has been largely recognized [1-3] that in many cases the adhesion strength is proportional to the work of adhesion Wadh at the interface, a thermodynamic quantity defined as the Gibbs free energy per unit area needed to reversibly separate two surfaces originally in contact and create two distinct surfaces. For two interacting phases 1 and 2 Dupré equation (Figure 1.1) relates the work of adhesion to the interfacial free energy ?12 and the surface free energies ?1 and ?2 of the materials involved:
(1.1)since the definition of Wadh implies the destruction of a unit interface area (?12) and the concurrent creation of unit area free surfaces (?1 and ?2).
If phases 1 and 2 are a solid S and a liquid L and the destruction of interface occurs in the presence of the liquid vapor V, the work of adhesion becomes Wadh = ?S +?LV - ?SL and is related to the Young equilibrium contact angle ? by the Young-Dupré equation (Figures 1.2 and 1.3):
(1.2)where:
(1.3)by Young equation, while pe = ?S - ?SV denotes the equilibrium spreading pressure of the liquid vapor on the solid surface [4]. The term pe describes the free energy reduction per unit area of the solid surface due to adsorption of liquid vapor on the pure solid surface at equilibrium and for low energy surfaces it is usually considered negligible whenever the equilibrium contact angle is significantly higher than zero [5], thus making it possible the determination of Wadh by the only measurement of ? and the surface free energy (surface tension) of the liquid, ?LV. If the surface free energy of the solid is high, and particularly when the liquid spreads on the solid surface, pe cannot be ignored and the contact angle does not allow the determination of the work of adhesion. The latter can then be obtained [3] by measuring the free energy variation per unit area that occurs when a vapor adsorbs and forms a liquid film on the solid surface (for high specific area materials, such as powders or fibers).
Figure 1.1 Definition of the work of adhesion Wadh between phases 1 and 2 (in vacuo), as the Gibbs free energy per unit area needed to separate the two phases.
Figure 1.2 Thermodynamic interpretation of Young equation ?SV = ?LV cos? + ?SL. A slight translational displacement (thick arrow) of the LV interface (thick line) along the solid surface (thin line) results in small changes dASL, dASV = -dASL and dALV = dASL cos? of the SL, SV and LV interface areas, respectively. At equilibrium the variation ?SL dASL + ?SV dASV + ?LV dALV of the total free energy must vanish for any dASL, and implies Young equation.
Figure 1.3 Alternative interpretation of the Young equation as a balance of surface forces per unit length at the solid-liquid-vapor triple line (solid arrows) along the solid surface. Double arrows provide a pictorial illustration of the solid surface free energy in vacuo, ?S, and of the spreading pressure pe= ?S - ?SV attributable to vapor adsorption on the solid surface at equilibrium.
In principle the work of adhesion is determined by the interactions between the two phases at a molecular level, so that the understanding of adhesion phenomena and that of intermolecular interactions have developed together. It is worthy to recall the fundamental steps of such a development, that finally resulted in the full recognition of acid-base interactions as a key element in adhesion phenomena.
In 1873 the van der Waals equation [6] for real gases introduced the qualitative concept of attractive forces between molecules, that Mie in 1903 [7] and Grüneisen in 1908 [8] proposed to model by a bimolecular potential of the form W(r) = A/rn -B/rm, dependent on the intermolecular distance r and appropriate constants A, B, n, m. In the early 1920s molecular interactions involving permanent dipoles were investigated by Debye [9, 10] and Keesom [11, 12], and in 1928 the need for a repulsive contribution to the molecular interactions led to Lennard-Jones and Dent proposal of the "6-12 potential" [13]. London's work in 1930 [14] basically completed the picture of bimolecular interactions by the description, on a quantum mechanical ground, of the induced dipole-induced dipole attractive interaction between molecules not endowed with a permanent dipole, although it was necessary to wait until 1948 to arrive at a correct description of the retardation effects on the interaction, thanks to the contribution of Casimir and Polder [15]. Based on the assumption of purely bimolecular forces, in 1937 Hamaker made the first attempt to calculate the interaction between macroscopic bodies [16] and defined what is now commonly known as the Hamaker constant, the fundamental parameter to quantify the strength of such an interaction. The bimolecular approximation holds only for very dilute media, with low molecular number densities, so that Hamaker's approach turns out to be rather inaccurate for condensed phases. This limitation of the theory was overcome in 1955 by Lifshitz [17], whose model has its roots in Casimir description of London interactions. In Casimir vision, that dates to 1948 [18], the interaction is not thought as a force at a distance between molecules, but as a local action of electromagnetic fields; the same approach, applied to the quantum analysis of the electromagnetic field between two neutral conductive parallel plates in a vacuum allowed Casimir to predict the occurrence of an attractive force between plates (Casimir effect). Lifshitz applied Casimir's approach to the case of two dielectric parallel surfaces with possibily dissimilar permittivities separated by a third dielectric medium in between, thus developing a theory where macrobodies are treated as continua and their interaction is determined from macroscopic properties that can be experimentally measured (dielectric permittivity as a function of frequency for sinusoidal electromagnetic waves through the medium) [19]. The theory by Parsegian and Ninham in the 60s [20], based on some sort of "modified additivity approach" able however to overcome the problems of the bimolecular approximation, led essentially to the same results. One point that makes the bimolecular model particularly unsuitable to describe the forces between condensed phases is that such a model strongly overestimates the dipole-dipole interaction, since the relatively high density implies that dipoles are very close and not free to rotate, so that the minimum energy corresponds to a complex configuration of dipoles which does not correspond to a minimum energy of a simple pairwise interaction. The geometric shape of molecules may also play an important role, owing to the smallest mean distance of dipoles; finally, thermal motion is not very effective in randomizing the dipole orientations, especially for dipole moments of significant strength. Nowadays the standard form of Lifshitz theory is usually revisited to incorporate McLachlan's approach, that extends the original two-body London description to consider the role played by the various electromagnetic absorption frequencies of the phases and eventually model the effect of a solvent in the interaction [21-23]. By using the Lifshitz-McLachlan theoretical framework, Good and coworkers suggested in 1966 [24, 25] that for polar molecules the contribution of purely dipole-dipole interactions...
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