Advances in Production Management Systems. The Path to Intelligent, Collaborative and Sustainable Manufacturing

Name: Advances in Production Management Systems. The Path to Intelligent, Collaborative and Sustainable Manufacturing | IFIP WG 5.7 International Conference, APMS 2017, Hamburg, Germany, September 3-7, 2017, Proceedings, Part II
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IFIP WG 5.7 International Conference, APMS 2017, Hamburg, Germany, September 3-7, 2017, Proceedings, Part II

Hermann Lödding Ralph Riedel Klaus-Dieter Thoben Gregor von Cieminski Dimitris Kiritsis(Editor)

Springer (Publisher)

Published on 28. August 2017

XXIII, 508 pages

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978-3-319-66926-7 (ISBN)

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Content

Intro
Preface
Organization
Contents - Part II
Contents -- Part I
Supply Chain Design
A System Maturity Model for Supply Chain Management
Abstract
1 Introduction
2 Supply Chain Maturity Model: SCMM
2.1 Management View
2.2 Maturity Model
3 Supply Chain Maturity Model with Business Management Problems
4 Supply Chain Management Problems and Investment Problems on Information Technologies
5 Conclusion and Future Research
References
The Link Between Supply Chain Design Decision-Making and Supply Chain Complexity
Abstract
1 Introduction
2 Conceptual Framework for Assessing Decision Complexity
2.1 Supply Chain Complexity
2.2 Supply Chain Change Complexity
2.3 Complexity Framework
3 Method
4 Case Discussion
4.1 The Impact of Change Complexity and Supply Chain Complexity
4.2 Supply Chain Redesign to Reduce Complexity
4.3 Impact of Decision-Making on Supply Chain Complexity
5 Conclusion
References
Reframing the Outsourcing Process
Abstract
1 Introduction
2 Theoretical Background
2.1 Outsourcing of Production
2.2 Four Leadership Frames
3 Case Study: Reframing the Outsourcing Process
3.1 Research Method
3.2 The Outsourcing Process
4 Conclusion
Acknowledgements
References
A Production Transfer Risk Assessment Framework
Abstract
1 Introduction
2 Potential Risk Factors During Production Transfers
3 Case Description and Analysis
4 Discussion and Conclusion
Acknowledgements
References
Design of Hybrid Multimodal Logistic Hub Network with Postponement Strategy
Abstract
1 Introduction
2 State of the Art
3 Problem Formulation
3.1 First Sub-problem: Logistic Hub Location Problem
3.2 Second Sub-problem: Postponement Location Problem
4 Illustrative Study
5 Conclusion and Research Perspectives
References
Collaborative Process Planning on Route Market Platform
1 Introduction
2 Collaborative Process Planning Problem
3 Route Market for Collaborative Process Planning
3.1 How to Refine Network Topology
3.2 Comment Function
3.3 Market Maker
4 Conclusions
References
Continuous vs Step Change Production Process Improvement as Enablers for Product Redesign and New Market Opportunities
Abstract
1 Introduction
2 Theory
3 Method
4 Results
4.1 Case Description
4.2 Findings
5 Discussions and Conclusion
References
Cluster Competitiveness Analysis: A Brazilian Case
Abstract
1 Introduction
2 Literature Review
2.1 Competitive Clusters
2.2 Competitiveness Factors Among Cluster Operating Systems
3 Methodology
4 Results and Discussion
5 Conclusion
References
Goal Programming for Supply Chain Optimization with Insufficient Capacity
Abstract
1 Introduction
2 Literature Review
3 Formulation
3.1 Cost Minimization Problem (CMP)
3.2 Profit Maximization Problem (PMP)
3.3 Multi Criteria Problem (MCP)
4 Illustration and Results
4.1 Demand and Supply Data
4.2 Benchmarking Results
5 Conclusions
References
Production Management in Food Supply Chains
Neural Network System to Forecast the Soybean Exportation on Brazilian Port of Santos
1 Introduction
2 Methodology
2.1 ANN
2.2 Sample
2.3 Computacional Tool
3 Results and Discussion
4 Conclusions and Outlook
References
Business Games Based on Simulation and Decision-Making in Logistics Processes
Abstract
1 Introduction
2 Decision-Making in Logistics Processes in Business Games Based on Simulation
3 Methodology
4 Data Analysis
5 Final Remarks
Acknowledgements
References
Managing Enterprise Resource System (ERP) and Balanced Scorecard (BSC) in Food Industry in Brazil - Food and Beverage Products: A Multiple Case Study
Abstract
1 Introduction
2 Literature Review
3 Materials and Methods
3.1 The Research
3.2 The Case Study
4 Discussion of the Case Study - Results
5 Final Remarks
References
Brazilian Corn Exports: An Analysis of Cargo Flow in Santos and Paranagua Port
1 Introduction
2 Brazilian Ports
2.1 Santos Port
2.2 Paranagua Port
3 Methodology
4 Results
4.1 International Traffic Considering Both Ports
4.2 Santos
4.3 Paranagua
5 Discussion
6 Conclusions and Outlook
References
Inventory Allocation of Perishables: Guidelines
Abstract
1 Introduction
2 Background
3 Development of Guidelines
3.1 Allocation of Perishables Without RSLS Information
3.2 Allocation of Perishables with RSLS Information
4 Conclusions
Acknowledgements
References
Challenges and Opportunities in 'Last Mile' Logistics for On-Line Food Retail
Abstract
1 Introduction
2 The Last Mile
3 Logistics Challenges of Online Retail
4 Discussion and Conclusion
Acknowledgements
References
Replenishment Planning of Fresh Meat Products: Case Study from a Danish Wholesaler
Abstract
1 Introduction
2 Theoretical Framework
3 Methodology
4 Case Study
5 Analysis
5.1 Comparing Normal and Campaign Demand and Service Levels
5.2 Replenishment Planning
6 Discussion and Conclusion
References
Differentiated Demand and Supply Chain Planning of Fresh Meat Products: Linking to Animals' Lifetime
Abstract
1 Introduction
2 Theoretical Background
3 Methodology
4 Case Study
5 Analysis
6 Discussion and Conclusion
References
Scheduling Fresh Food Production Networks
Abstract
1 Introduction
2 Background
3 Problem Description
4 Experimental Results
5 Discussion
6 Conclusion
Acknowledgements
References
Factory Planning
Case Studies of Participatory Design
Abstract
1 Introduction and Motivation
2 Open Innovation
3 Methodological Investigation and Case Studies
3.1 Case Study 1: Merged Technologies to Produce Hybrid Components
3.2 Case Study 2: Transfer of Digitalization Knowledge
3.3 Case Study 3: Professional Education in Factory Planning
4 Comparison of the Methods
5 Summary
References
A Robust Facility Layout Planning Method Considering Temporal Efficiency
1 Introduction
2 Manufacturing System Taken into Consideration
3 Outline of FLP Considering Temporal Efficiency
4 Robust FLP Method Considering Temporal Efficiency and Routing
5 Numerical Example
6 Conclusion
References
Approach for the Evaluation of Production Structures
Abstract
1 Introduction
2 Holistic Evaluation Approach
2.1 Basic Process Model
2.2 Integrated Configuration Procedure
3 Key Figures for Evaluation of Production Structures
3.1 Spatial Structure
3.2 Temporal Structure
3.3 Functional Structure
4 Case Study
4.1 Indicator-Based Check of Production Structures
4.2 Detailed Analysis of Production Structures
5 Conclusion and Outlook
References
An Investigation on Implemented Actions to Improve Responsiveness in Manufacturing Firms
Abstract
1 Introduction
2 Literature Review on Core Characteristics of Reconfigurability
3 Exploratory Research
3.1 Firm 1
3.2 Firm 2
3.3 Firm 3
4 Discussion
5 Conclusions
References
Development Projects in SMEs
Abstract
1 Introduction
2 Theoretical Perspectives
3 The Projects
4 Enablers for Integrating Operations and Development
4.1 Resource Planning
4.2 Enabling ICT
5 Conclusion
Acknowledgements
References
Industrial and Other Services
Resource Planning for the Installation of Industrial Product Service Systems
Abstract
1 Introduction
2 IPSS Production and Installation Planning
3 IPSS Planning Tool Implementation
4 Pilot Case: Laser Cutting Industry
5 Conclusions
Acknowledgments
References
Morphology of Strategic Components for Data-Driven Industrial Services
Abstract
1 Introduction
2 Objective of Developing a Morphology
3 Theoretical Foundation
4 Methodology
5 Morphology of Strategic Features and Characteristics of Data-Driven Industrial Services
6 Conclusion and Outlook
References
Support to the Public Services Mutation Through Continuous Improvement in a French Metropolis
Abstract
1 Introduction
2 SCM and Continuous Improvement for Public Services
3 The New Paradigm of the "Smart City"
4 An Integrated Approach in Toulouse Metropolis
5 Conclusion
References
Service Innovation and Performance in Mexican Service SMEs
Abstract
1 Introduction
2 Literature Review
3 Methodology
4 Results
5 Discussion and Conclusions
References
Operations Management in Engineer-to-Order Manufacturing
Project Execution Strategy and Planning Challenges
Abstract
1 Introduction and Background
2 Theoretical Background
2.1 ETO and Project Management
2.2 Characteristics of an Effective Planning Approach
3 Methodology
4 Three Types of PES and Planning Challenges
4.1 Phase-Based Project Management
4.2 Challenges for Each Category
5 Discussion and Further Recommendations
References
A Three Steps Methodological Approach to Assess the Engineer-to-Order Operations Environment
Abstract
1 Introduction
2 A Three-Steps Assessment Approach
2.1 Assessment of Product Variety and Customization
2.2 ETO Process Assessment
2.3 ETO Operational Performance Assessment
3 Findings from the Case Studies
3.1 Assessment of Product Variety and Customization
3.2 ETO Process Assessment
3.3 ETO Operational Performance Assessment
4 Conclusions
References
Operating Curves Based Working Capital Management for Engineer to Order Manufacturers
Abstract
1 Introduction
2 Analysis of Key Concepts
2.1 Working Capital Management
2.2 Engineer to Order Production Approach
2.3 Logistic Operation Curves Theory
3 Operating Curves Based Working Capital Management for Engineer to Order Manufacturers
3.1 Definition of Ideal and Calculated Operating Curves
3.2 Underlying Procedures Involved in Defining the Calculated Operating Curves
4 Conclusion
References
Resource and Information Sharing for the Installation Process of the Offshore Wind Energy
Abstract
1 Introduction
2 Research Objectives - a Literature Review
3 Simulation Study
3.1 Structure of the Simulation, Information Items and Simulation Scenarios
3.2 Simulation Specifications
3.3 Simulation Results
4 Conclusion and Outlook
Acknowledgements
References
Gamification of Complex Systems Design Development
Using a Serious Game Development Approach in the Learning Experience of System Engineering Design
Abstract
1 Introduction
2 The System Engineering Design Course as Context for Research and the Main Question of this Research
3 The Experimental Setting
4 Some Preliminary Results
5 Conclusions
References
A Generic Architecture for Quickly-Deployable, Flexible, Scenario-Oriented Serious Games
1 Introduction
2 The Research Goal and the Methodology
3 The Generic Structure and Process Flow of Scenario-Centric Games
4 How to Use the Generic Architecture and Validate It Further via New Games
4.1 Guidelines
4.2 Validation of the Generic Knowledge
5 Conclusions
References
Transforming a Supply Chain Towards a Digital Business Ecosystem
Abstract
1 Introduction
2 Theoretical Background
2.1 Organizational Ecosystems and Negotiated Order
2.2 Co-creation of Knowledge for Business Ecosystem Creation
3 Research Approach and Methods
3.1 Developmental Intervention for Digitalizing Peat Production
3.2 Data Collection and Analysis
4 Findings and Discussion
4.1 The Current Supply Chain and Its Transforming Characteristics
4.2 Knowledge Co-creation and Negotiation for Transformation
5 Conclusions
References
Knowledge Fusion of Manufacturing Operations Data Using Representation Learning
1 Introduction
2 Motivation Scenario
3 Problem Statement
4 Prototype Evaluation
5 Related Work
6 Conclusion
References
A Framework for Mathematical Analysis of Collaborative SCM in ColPMan Game
1 Introduction
2 Outline of ColPMan Game
3 Formulation of Individual Subproblems
3.1 Order Planning Problem Addressed by HQ
3.2 Scheduling and Order Planning Problems Addressed by DSFs
3.3 Scheduling and Delivery Planning Problems Addressed by USF
4 Possible Linkages Among Sub-problems
4.1 Sharing Inventory Information
4.2 Sharing Demand Information
4.3 Sharing Other Information
5 Conclusions
References
Identifying Scenarios for Ambidextrous Learning in a Decoupling Thinking Context
Abstract
1 Introduction
2 Research Approach
3 Theoretical Framework
3.1 Human Perspective: Ambidextrous Learning
3.2 Flow Perspective: Decoupling Thinking
4 Scenarios for Ambidextrous Learning in a Decoupling Thinking Context
5 Conclusions
Acknowledgements
References
Lean and Green Manufacturing
Lean Manufacturing and Environmental Performance - Exploring the Impact and Relationship
Abstract
1 Introduction
2 Theoretical Background
2.1 Lean Manufacturing
2.2 Metrics of Environmental Performance
2.3 The Interaction Between Lean and Environment
3 Research Method
3.1 Research Question/Framework of the Study
4 Results and Analysis
4.1 Are Lean and Environmental Performance Related?
4.2 Does Lean Impact/Improve Environmental Performance?
4.3 Does Environmental Performance Impacts Lean?
4.4 Are 7 Wastes of Lean Related to Dimension of Environmental Performance?
5 Conclusion
References
Industry 4.0 and Lean Management - Synergy or Contradiction?
Abstract
1 Introduction
2 Method
3 Background and Literature Review
4 Compatibility of Lean Management and Industry 4.0
4.1 Lean Management Tools
4.2 Industry 4.0 Principles
4.3 Interdependence Matrix
5 Discussion of Results
5.1 Interaction of TPM with Industry 4.0 Design Principles
5.2 Interaction of Takt Time with Industry 4.0 Design Principles
5.3 Basic Lean Elements for Industry 4.0 Implementation
6 Summary and Outlook
References
A Method of Multi-perspective Assessment of Lean Management
Abstract
1 Introduction
2 Research Method
3 Effects of Lean Management
4 Dilemmas of Controlling for Lean Management
5 Method of Multi-perspective Assessment of LM
6 Validation of Method
7 Summary
References
Sustainability Strategies in Industrial Practice
Abstract
1 Introduction
2 Background Studies
3 Research Design
4 Results and Discussion
4.1 Maturity Level
4.2 Management Commitment and Training as Supporting Practices
5 Conclusion
Acknowledgements
References
Introducing Buffer Management in a Manufacturing Planning and Control Framework
Abstract
1 Introduction
2 Frame of Reference
2.1 Balance Management: Demand and Supply
2.2 Resource Management: Materials and Capacity
2.3 Risk Management: Regular and Safety
2.4 Hierarchical Management: Structural, Aggregate, Detailed and Execution
3 Framework for Manufacturing Planning and Control
3.1 The Sixteen Components of Buffer Management
3.2 Unit of Analysis for Buffer Management
4 Concluding Remarks
Acknowledgements
References
Bottleneck Prediction Using the Active Period Method in Combination with Buffer Inventories
Abstract
1 Introduction and Literature Review
2 Need for and Use of Predictive Methods
3 The Active Period Method
4 Adapting the Active Period Method for Prediction
4.1 Floating Observation
4.2 Prediction of Bottleneck Shift Event
4.3 Prediction of Future Bottleneck
5 Simulation Verification
6 Summary
References
Relationship Between Variants and Inventory Under Consideration of the Replenishment Time
Abstract
1 Introduction
2 Relevant Concepts
2.1 Customer Takt
2.2 Kanban-Based Pull System
2.3 Replenishment Time
3 Theoretical Approach
3.1 Customer Takt Larger Than Replenishment Time
3.2 Customer Takt Smaller Than Replenishment Time
3.3 Kanban and Inventory Over Customer Takt
3.4 Kanban and Inventory Over Variants
4 Experimental Approach
4.1 Kanban and Inventory Over Customer Takt
4.2 Kanban and Inventory Over Variants
5 Conclusions
References
Health Impact of Electric Vehicles Considering Environmental Leakage. The Case Study on Japan, China, UK and Poland
Abstract
1 Introduction
2 Methods
2.1 Life Cycle Assessment Outline
2.2 Electricity Mix, Emissions, Cost, Vehicle Assumptions, Transport
3 Results and Discussion
4 Conclusions
References
A Multi-agent Approach to Implement a Reverse Production Virtual Market in Green Supply Chains
1 Introduction
2 Green Supply Chains
3 MAS and Intelligent Manufacturing Systems
4 A Virtual Market Approach for Reverse Production Systems
4.1 The Agents
4.2 The Negotiation Structures
5 Conclusion and Future Works
References
Eco-Efficiency in Manufacturing Operations
Product Circularity Assessment Methodology
Abstract
1 Introduction
1.1 Background
1.2 Circular Systems and Circular Economy
1.3 Additive Manufacturing and Sustainability
2 Product Circularity Assessment (CPA) Methodology
2.1 CPA Methodology Principles
2.2 CPA Steps
3 Short Application and Results
4 Conclusions
References
Teaching Energy Efficiency in Manufacturing Using Gamification: A Case Study
Abstract
1 Introduction
2 Game Design and Development
3 Results
3.1 The Four Focus Groups
3.2 Summary of Feedback on Format and Content
4 Conclusions
References
Organizational Designs for Sharing Environmental Best Practice Between Manufacturing Sites
Abstract
1 Introduction
2 Methodology
3 The Case Studies
3.1 The Aircraft Manufacturer
3.2 The Automotive Manufacturer
4 Conceptualisation of DSBP Models and Discussion
5 Conclusions
References
Simulation-Supported Verification of Methods for Controlling Disassembly Lines
Abstract
1 Requirements for an Economical Disassembly Process
2 State of the Art for Control of Disassembly Systems
3 Development of a Novel Disassembly Control Procedure
4 Verification of the Effectiveness of Developed Control Measures
4.1 Aim and Scope of the Study
4.2 Situation of the Initial System
4.3 Possible Control Improvements
4.4 Conclusion of the Application Study
5 Summary and Outlook
References
A Novel Knowledge Repository to Support Industrial Symbiosis
Abstract
1 Introduction
2 Literature Review
3 Methodology for the Design of a New Knowledge Repository
4 Results
5 First Validation
6 Conclusions
Acknowledgements
References
Ecological Footprint in the Cotton Supply Chain: The Consumers' View
Abstract
1 Introduction
2 Literature Review
3 Materials and Methods
4 Results and Discussion
5 Final Remarks
Acknowledgements
References
Green Distribution - A Comparative Study of Sea and Road Transport Modes for a Norwegian Manufacturing Company
Abstract
1 Introduction
2 Theoretical Background
3 Research Methodology
4 Case Study Analysis
4.1 Case Description
4.2 Results of the Analysis
5 Discussion
6 Conclusion
References
From SCM to Eco-Industrial Park Management: Modelling Eco-Industrial Park's Symbiosis with the SCOR Model
1 Introduction
2 Positionning of Eco-Industrial Parks and Supply Chains
2.1 Eco-Industrial Park as an Application of Industrial Ecology
2.2 Supply Chains and Supply Chain Management
2.3 EIP and Supply Chain
3 Supply Chain Management Applied to EIP
3.1 Presentation of the SCOR Model
3.2 The SCOR Model Transferred to the EIP
4 Case Study
4.1 Some Elements About Kalundborg EIP
4.2 Application of the SCOR-Inherited Model to Kalundborg EIP's Symbiosis
5 Conclusion
References
An Integrated Supply Chain Model with Excess Heat Recovery
Abstract
1 Introduction
2 Model Development
2.1 Notation
2.2 Problem Description and Assumptions
2.3 Energy Model
2.4 Economic Models
3 Models Solution
4 Numerical Analysis
5 Conclusions
References
Environmental KPI Selection Using Criteria Value and Demonstration
Abstract
1 Introduction
2 Criteria Value Based KPI Ranking and Deployment Process
3 Examples of Applying Steps in Criteria Value-Based KPI Selection
4 KPI Demonstration
5 Summary and Discussion
Acknowledgements
References
Simulation Method for Evaluation of Productivity and Energy Consumption Concerning Production Line for Injection Molding Machines
Abstract
1 Introduction
2 Proposal of the Evaluation Method of Productivity and Energy Consumption of an Injection Molding Production Line
3 Case Study
3.1 Case Study 1
3.2 Case Study 2
3.3 Case Study 3
3.4 Results of the Case Study
4 Conclusion
References
Erratum to: A System Maturity Model for Supply Chain Management
Erratum to: Chapter "A System Maturity Model for Supply Chain Management" in: H. Lödding et al. (Eds.): Advances in Production Management Systems (Part II), IFIP AICT 514, https://doi.org/10.1007/978-3-319-66926-7_1
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Advances in Production Management Systems. The Path to Intelligent, Collaborative and Sustainable Manufacturing

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