
Developments in Strategic Materials and Computational Design V
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Introduction xi
GEOPOLYMERS AND CHEMICALLY BONDED CERAMICS
NaBH4 Geopolymer Composites 3
Lars Schomborg, Claus H. Rüscher, J. Christian Buhl, and Florian Kiesel
In Situ Carbothermal Reduction/Nitridation Carbon-Nano Powder Added Geopolymer Composites 15
Cengiz Bagci, Greg Kutyla, and Waltraud M. Kriven
Effect of Si/K Ratio Alkaline Solutions on Mechanical Properties of Geomaterial Compounds 29
A. Autef, E. Joussein, G. Gasgnier, and S. Rossignol
Sodium Geopolymer Reinforced with Jute Weave 39
Kaushik Sankar and Waltraud M. Kriven
Potassium Geopolymer Reinforced with Alkali-Treated Fique 61
Kaushik Sankar and Waltraud M. Kriven
Design of Wool-Geopolymer Pots 79
A. Natali Murri, E. Papa, V. Medri, and E. Landi
Rice Husk Ash as a Silica Source in a Geopolymer Formulation 87
Un Haeng Heo, Kaushik Sankar, Waltraud M. Kriven, and Sean S. Musil
Alumina-Based Phosphate Cement 103
Henry A. Colorado and Jenn-Ming Yang
Investigation of Ettringite Binder Hydration at Early Age for Glass Fiber Reinforced Concrete Application 111
Elodie Prud'homme, Ngoc Lam Nguyen, Marie Michel, Jean-François Georgin, and Jean Ambroise
ADVANCED CERAMIC COATINGS
Air Plasma Sprayed Catalytic Coatings for DeNOX Applications 127
A. Moscatelli, F. Cernuschi, M. Notaro, and S. Capelli
Solid Particle Erosion of TBCs: Jet Tester Modeling and Erosion Forecasts 139
F. Cernuschi and L. Augello
La2Zr2O7 (LZ) Coatings by Liquid Feedstock Plasma Spraying: The Role of Precursors 151
William Duarte, Sylvie Rossignol, and Michel Vardelle
High Velocity Suspension Flame Spraying of Nano-Structured Materials and Related Industrial Applications 161
A. Killinger, A. Rempp, P. Müller, P. Krieg, and R. Gadow
Microstructure and High-Strength Glass-Ceramic Coatings 169
Marcin Gajek, Janusz Partyka, and Jerzy Lis
Investigation of Surface Geometry Thermal Barrier Coatings using Computed X-Ray Tomography 175
Navid Asadizanjani, Sina Shahbazmohamadi, and Eric H. Jordan
Fabrication of Nanostructure Ba(1-x)Co(x)TiO3 Thin Films Synthesized by Sol-Gel Method for Patch Antenna Application 189
Huda Abdullah, Noor Atikah Abdullah, Mohd Syafiq Zulfakar, and Wan Nasarudin Wan Jalal
ADVANCED MATERIALS AND INNOVATIVE PROCESSING FOR INDUSTRIAL ROOT TECHNOLOGY
Fast Infiltration Process for In-Line Continuous Siliconization 203
M. Chiodi and M. Valle
Preparation of CrN-Ni Composites by Hot Press Sintering 211
T. Fukushima, H. Asami, T. Suzuki, T. Nakayama, H. Suematsu, and K. Niihara
Fabrication and Electrical Properties of Cup-Stacked Carbon Nanotubes/Polymer Nanocomposite Films as an Electrode Sensor for Brain-Wave Detection 219
Minh Triet Tan Huynh, Hong-Baek Cho, Tadachika Nakayama, Son Thanh Nguyen, Hisayuki Suematsu, Tsuneo Suzuki, Weihua Jiang, and Koichi Niihara
Peen Forming of Ceramics - A New Chipless Shaping Technique 229
Wulf Pfeiffer and Heiko Höpfel
Differences in Pyrocarbon Matrices Made by FB-CVI with Organic Precursors 237
Inacio Regiani, Renan Lima Novais, and João Jorge Sousa dos Santos
Optimization of the Industrial Synthesis of Silicon Carbide-Reaction Bonded Silicon Nitride (SiC-RBSN) 245
Massimo Rosa, Francesco Casaril, Massimiliano Valle, and Stefano Poli
MATERIALS FOR EXTREME ENVIRONMENTS: ULTRAHIGH TEMPERATURE CERAMICS AND NANOLAMINATED TERNARY CARBIDES AND NITRIDES
Comparison of the Oxidation Protection of HfB2 based Ultra-High Temperature Ceramics by the Addition of SiC or MoSi2 261
C.M. Carney and T.S. Key
Densification and Mechanical Properties of ZrB2-TiB2 Ultra High Temperature Ceramic Composites 275
N. S. Karthiselva, B. S. Murty and Srinivasa Rao Bakshi
VIRTUAL MATERIALS (COMPUTATIONAL) DESIGN AND CERAMIC GENOME
Simulations of Anisotropic Grain Growth Subject to Thermal Gradients using Q-State Monte Carlo 289
J. B. Allen
ADVANCED CERAMIC MATERIALS AND PROCESSING FOR PHOTONICS AND ENERGY
Highly Photosensitive Fiber Fabricated from Photo-Thermo-Refractive Glass 305
Khawlah Al Yahyaei, Peter Hofmann, Clémence Jollivet, Amy Van Newkirk, Rodrigo Amezcua-Correa, Enrique Antonio-Lopez, Daniel Ott, Marc SeGall, Ivan Divliansky, Larissa Glebova, Leonid Glebov, Alan Kost, and Axel Schülzgen
RARE EARTH OXIDES
Investigation of the Influence of CuO and SnO Doping on the Luminescence of Dy3+ Ions in Phosphate Glass 315
José A. Jiménez and Logan Haney
ION-TRANSPORT MEMBRANES
Manufacturing and Performance of Supported BSCF-Membranes for Oxygen Separation 325
Patrick Niehoff, Falk Schulze-Küppers, Stefan Baumann, Robert Vaßen, Hans-Peter Buchkremer, and Wilhelm A. Meulenberg
2nd PACIFIC RIM ENGINEERING CERAMICS SUMMIT
Energy Efficiency Challenges Addressed Through the Use of Advanced Refractory Ceramic Materials 339
James G. Hemrick
Challenges in Model Development for Estimating Internal Stress of Ceramic Laminates During Sintering 349
Kouichi Yasuda
3rd GLOBAL YOUNG INVESTIGATORS FORUM
Mechanical Reinforcement of Copper Films with Ceramic Nanoparticles 361
Annika Leifert, Nasser Mohamed-Noriega, Andreas Meier, Giovanni Mondin, Susanne Dörfler, Julia Grothe, Stefan Kaskel, Benjamin Schumm, Christian Nowka, Silke Hampel, and E. López Cuéllar
Author Index 367
NaBH4 GEOPOLYMER COMPOSITES
Lars Schomborg, Claus H. Rüscher, J. Christian Buhl, Florian Kiesel
Institut für Mineralogie, Leibniz Universität Hannover
Hannover, Germany
ABSTRACT
NaBH4 salt can easily be solved in sodium aluminate and silicate solutions. Brought together reveal recrystallization of NaBH4 crystals enclosed and protected in a geopolymer type matrix without any loss of the NaBH4 input. A fully controllable, catalyst free hydrogen release is achieved by the addition of acidic solution at room temperature. The composite can be optimized releasing up to 80 % of the amount obtained for pure NaBH4 in the reaction with H2O, i.e. a total content of 10 wt% or 2 l H2 per gram BH4-containing gel can be received.
INTRODUCTION
Geopolymers are inorganic polymers possessing a X-ray amorphous three dimensional network. It consists of SiO4 and AlO4 tetrahedral type units that are linked by sharing oxygen atoms which has been described by the general chemical formula: Mn[-(SiO2)z-AlO2-]n·wH2O, M = Na+, K+; n = degree of polymerization; z = number of silicate units; and w = number of water molecules1, 2. Usually waterglass solution is used together with metakaolin or slag-waste products, rice husk ash, etc.. It has been shown that high mechanical strength is achieved with the formation and protection of long silicate chains (more than 30 Si-O units) crosslinked via sialate (Si-O-Al) or siloxo Si-O-Si bondings, depending on the source material used3, 4, 5. It has also been shown that geopolymers possessing significant strength could also be prepared using sodium aluminate and sodium silicate (waterglass) solutions6. A new approach is the enclosure and handling of NaBH4 in such type of geopolymer matrix as a hydrogen storage material.
Sodium boronhydride (NaBH4) contains 10 wt% hydrogen, respectively 1.2 l of hydrogen per gram NaBH4 (density 1.07 g/cm3). The release of hydrogen is doubled in the reaction with water:
(1)However, there is some risk of self ignition and uncontrollable loss of hydrogen in handling with the pure salt. It has been reported that a saver and easy handling of hydrogen release could be achieved for NaBH4 grown in a geopolymer matrix7, 8, 9. Here further details on the preparation, tests of hydrogen release and stability checks will be described.
EXPERIMENTAL
NaBH4-containing aluminosilicate gels are synthesized following the route described earlier8, 9: Sodium-aluminate solution with added NaBH4-salt (solution I) and a sodium-silicate solution, also including NaBH4-salt (solution II) were prepared in a first step. Typically up to 400 mg NaAlO2 (Riedel de Haen 13404) and up to 850 mg NaBH4-salt (Merck 806 373) were dissolved in 1.5 ml water to prepare solution I. Solution II was prepared using up to 600 mg Na2SiO3 (Fluka 307815) beside the same amount of water and NaBH4 as in the case of solution I. Mixing of these solutions causes immediate gel precipitation. The obtained NaBH4-bearing aluminosilicate gels were subsequently dried under open conditions in a drying cabinet. Two further series were synthesized as described in more detail here. One series was dried at 80°C in air for 4 h and one dried under vacuum conditions (10-2 bar) at room temperature for 3 h with reactant compositions as given in Tab. 1. The NaBH4 to solid ratio was fixed to R = 0.5 and the Si/Al ratio set at 0.5, 1.0, 1.5 and 2.0 within each series. The composition of the sample revealing highest hydrogen release properties (see below) are also given in Tab. 1.
Table 1 Drying method, amount of solids used, NaBH4/solid ratio (R) and molar ratio Si/Al of series of samples Gel_V, Gel_80 and sample S1.
Sample name Drying method NaBH4 [mg] Na2SiO3 [mg] NaAlO2 [mg] NaBH4/solid wt-ratio (R) Molar Si/Al Gel_V_0.5 vac 494 217 290 0.494 0.50 Gel_V_1 vac 450 300 200 0.474 1.00 Gel_V_1.5 vac 503 344 154 0.502 1.50 Gel_V_2 vac 494 379 127 0.494 2.00 Gel_80_0.5 80°C, 4h 497 215 290 0.496 0.50 Gel_80_1 80°C, 4h 500 302 200 0.499 1.00 Gel_80_1.5 80°C, 4h 503 344 154 0.502 1.50 Gel_80_2 80°C, 4h 494 380 128 0.493 2.00 S1 85°C, 3h 1704 449 111 0.752 2.72XRD was carried out on as received samples directly after drying at 80°C and vacuum dried on a Bruker D8 powder diffractometer (CuKa radiation, 2 Theta range 5° to 80°, step width of 0.02° and measuring time of 2 sec/step). The obtained data were evaluated with STOE WinXpow and Bruker TOPAS software. Thermogravimetric/Differential Thermo Analyses (TG/DTA) were also carried out of the two series of the as received samples between 20°C and 375°C using a Setaram 1650 equipment. Heating/cooling runs were carried out under He flow (20 ml/minute) with a rate of 5°C per minute including a 30 minute delay time at 375°C. Before heating up, the sample has been evacuated up to 10-5 mbar for about 15 minutes. FTIR spectra (Bruker Vertex 80v) were taken systematically using the KBr method of the as received samples, after the TG experiment, and after 3 and 9 month of holding the as received samples in closed glass tubes.
The hydrogen content of the NaBH4 geopolymer composites aged for 9 month were measured using the same procedure as described earlier8, 9. Briefly, for a complete release of the hydrogen from the NaBH4-geopolymer composite, the diluted acid (1M HCl) were added in a surplus. The added volume of acid was varied between 5 and 8 ml and was subtracted afterwards from the shown volume at the gas syringe (Fig. 1) to register only the amount of released gas. The diluted acid was injected with an injection needle trough the plug, so the apparatus remains gastight. For every sample different masses in a wide range from 10 to 80 mg were investigated to get more reliable results from linear regression. With the linear regression an amount of released hydrogen per 100 mg sample was calculated. Due to the vertical assembling of the gas syringe, the additional weight of the plunger had to be comprised. Its influence on the measured volumes was calculated and added to the results. The error bars, shown in the hydrogen release related figures (see below) were calculated and contain the influence of the volume error of the added acid and the measured gas volume in the gas syringe, the reading error and the error from linear regression, using the RGP-function of Microsoft Excel. The released gas volume contains hydrogen, which was checked by the hydrogen-oxygen-reaction. Additionally the released gas was checked with a gas detector, showing the released gas contains no CO2 (detection limit < 1000 ppm).
Figure 1 Glass ware apparatus for gas release (using a 100 ml bulb)
RESULTS
XRD and IR Absorption
The X-ray powder pattern of series of samples received by vacuum drying and at 80°C are shown in Fig. 2 a-d and Fig. 3 a-d, respectively. The vacuum dried samples show pronounced very broad peaks in the range 20 to 40 °2Theta with maxima around 28-32 °2Theta related mainly to the formation of short range ordered polysiloxo and polysialate units. The somewhat broader diffraction peaks, which appear in the pattern of Si/Al ratio 1, 1.5 and 2 are related to some type of nanocrystalline or not well crystallized sodalites (marked by A in Fig. 2, 3). In all cases but one with Si/Al = 1 the presence of NaBH4 crystals can be identified as marked by B. For better comparison the X-ray powder pattern typically obtained for the NaBH4-salt is shown in Fig. 1 a (Peaks consistent with ICSD 165707). Further peaks could be identified as sodium carbonate (C) the sample holder...
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