Fundamentals of Additive Manufacturing for the Practitioner
Description
Discover how to shift from traditional to additive manufacturing processes with this core resource from industry leaders
Fundamentals of Additive Manufacturing for the Practitioner delivers a vital examination of the methods and techniques needed to transition from traditional to additive manufacturing. The book explains how traditional manufacturing work roles change as various industries move into additive manufacturing and describes the flow of the typical production process in additive manufacturing. Detailed explorations of the processes, inputs, machine and build preparation, post-processing, and best practices are included, as well as real-world examples of the principles discussed within.
Every chapter includes a problems and opportunities section that prompts readers to apply the book's techniques to their own work. Diagrams and tables are distributed liberally throughout the work to present concepts visually, and key options and decisions are highlighted to assist the reader in understanding how additive manufacturing changes traditional workflows. Readers will also benefit from the inclusion of
* A thorough introduction on how to move into additive manufacturing, including the identification of a manufacturing opportunity and its characteristics
* An exploration of how to determine if additive manufacturing is the right solution, with descriptions of the origins of additive manufacturing and the current state of the technology
* An examination of the materials used in additive manufacturing, including polymers, composites, metals, plasters, and biomaterials
* A discussion of choosing an additive manufacturing technology and process
Perfect for mechanical engineers, manufacturing professionals, technicians, and designers new to additive manufacturing, Fundamentals of Additive Manufacturing for the Practitioner will also earn a place in the libraries of technical, vocational, and continuing education audiences seeking to improve their skills with additive manufacturing workflows.
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Persons
Sheku Kamara is Dean of Applied Research at Milwaukee School of Engineering, where he supervises the school's Applied Technology Center. He is past Chair of the Additive Manufacturing Users Group and co-managed the development of the Additive Manufacturing Body of Knowledge and the Additive Manufacturing Certificate Program for SME and America Makes.
Kathy S. Lassila, PhD, is former Director of Graduate and Professional Studies at Milwaukee School of Engineering and served as Associate Director of Curriculum and Programs for Business and Technology at Capella University. She co-authored the Additive Manufacturing Body of Knowledge and the Additive Manufacturing Certificate Program for SME and America Makes.
Content
Chapter 1 Introduction: Moving into Additive Manufacturing 1
Introduction 2
Manufacturing Processes 5
Traditional and AM Job Roles 8
Case Conclusion: Developing Knowledge and Skills in AM 15
How to Use This Book 16
References 19
Chapter 2 Is Additive Manufacturing the Right Solution? 21
Introduction 22
Additive Manufacturing Applications 23
AM Notable 1: 24
AM Notable 2: 33
A Brief History of AM 33
Selecting a Pilot AM Project 35
AM Notable 3: 38
Case Conclusion: Identifying AM Applications for a Pilot Project 39
References 41
Chapter 3 What Design and Inputs Does Additive Manufacturing Require? 43
Introduction 44
Design for AM 45
Design for DFAM 45
Component Design 47
AM Notable 3.1 50
Part Design 50AM Notable 3.2 54
Process Design 57
AM Notable 3.3 58
Sources of Input 58
AMF and STL File Formats 59
References 63
Chapter 4 What Materials Does Additive Manufacturing Use? 65
Introduction to AM Materials 66
Selecting AM Materials 67
Polymers 69
AM Notable 4.1 3D Printing a Ride to Mars 73
AM Notable 4.2 Chicken Feathers - Not Just for Pillows Anymore! 75
AM Notable 4.3 3D Print a House in 24 Hours for $10k (or less) 78
References 82
Chapter 5 Which Additive Manufacturing Technology and Process Are Right for My Solution? 85
Introduction 86
Binder Jetting 88
Directed Energy Deposition 90
Material Extrusion 92
Material Jetting 94
Powder Bed Fusion 96
Sheet Lamination 98
Vat Photopolymerization 99
Hybrid Systems 102
References 103
Chapter 6 What Machine and Build Preparation Occurs in Additive Manufacturing? 105
Introduction 106
AM Notable 6.1 106
General Machine and Build Preparation Tasks 107
AM Notable 6.2 111
AM Process-Specific Machine and Build Preparation 111
AM Notable 6.3 121
References 122
Chapter 7 What Occurs During the Additive Manufacturing Build Process? 123
Introduction 124
Quality in AM 124
Build Planning and the Build Process 128
Build Process 133
References 138
Chapter 8 What Happens after the Additive Manufacturing Build Process Is Complete? 141
Introduction 142
Part Removal 143
Material Removal 144
Support Removal 146
Treating 147
Finishing 147
Inspection 148
Summary of Post-Processing Methods 148
References 150
Chapter 9 What Do We Do to Move to Additive Manufacturing? 153
Introduction 153
AM Implementation Roadmap 154
Identify a Vision and Strategy 155
Prepare to Manage Change 157
Acquire AM Systems Access and Support 158
Develop AM Workflows 161
Develop Your AM Workforce 162
Monitor Results and Adjust 164
References 165
Chapter 10 Where Can I Learn More? 167
Introduction 167
AM Acronyms and Terminology 167
AM Job Postings and Employment Information 168
AM Education and Training 169
AM Professional Certification 170
AM Body of Knowledge (AMBOK) 170
AM University Consortia and Centers of Excellence 171
AM Service Bureaus and Vendors 171
AM Material Selection Guides 172
AM Technology Selection Guides 172
AM Design Guidelines 173
AM Professional Associations, Conferences, and Meetings 173
Index 175
