
Electrical Estimating Methods
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Content
About the Author xiii
Part 1 The Estimating Process 1
Chapter 1 Components of an Estimate 3
Chapter 2 Types of Estimates 7
Order of Magnitude Estimates 8
Square Foot Estimates 9
Assemblies Estimates 10
Unit Price Estimates 11
Chapter 3 Before Starting the Estimate 15
Obtaining Bid Documents 15
To Bid or Not to Bid 15
Document Study 16
Estimating Team Meeting 17
Chapter 4 The Quantity Takeoff 19
Beginning the Quantity Takeoff 19
Rules to Follow for Accurate Takeoffs 20
Accounting for Waste 24
Other Factors that Affect Quantities 26
Chapter 5 Pricing the Estimate 27
Sources of Cost Data 27
Cost Categories 29
Types of Costs 29
Profit 29
Chapter 6 Direct Costs 31
Material 31
Labor 33
Equipment 37
Subcontractors 38
Project Overhead 40
Bonds 42
Chapter 7 Indirect Costs 45
Home Office Overhead 45
Profit and Contingencies 48
Chapter 8 The Unit Price, Project Overhead Summary, and Estimate Summary Sheets 55
Unit Price Sheet 55
Project Overhead Summary Sheet 56
The Estimate Summary Sheet 59
Chapter 9 Prebid Scheduling 69
Scheduling Theory 69
Critical Path Method (CPM) 70
Value of the Prebid Schedule 71
Task Types 72
Task Durations 73
Calculating Durations 74
Milestones and Constraints 76
Chapter 10 Bidding Strategies 77
The Business Plan 77
Competitive Bidding 78
Resource Analysis 80
Market Analysis 81
General Bidding Strategies 82
Maximizing the Profit-to-Volume Ratio 84
Chapter 11 Project Cost Control and Analysis 87
Cost Control 87
Productivity and Efficiency 90
Overtime Impact 91
Part 2 Components of Electrical Systems 93
Chapter 12 Raceways 95
Cable Tray 95
Conduit (to 15' High) 99
Conduit Fittings 102
Conduit in Concrete Slab 104
Conduit in Trench 105
Cutting and Drilling 106
Wire Duct-Plastic 108
Trench Duct 109
Underfloor Duct 110
Surface Metal Raceways 113
Wireways 114
Flexible Metallic Conduit 116
Chapter 13 Conductors and Grounding 119
Wire 119
Armored Cable 123
Cable Terminations (to 600 Volt) 123
Shielded Power Cables 125
Cable Terminations (High Voltage) 126
Mineral Insulated Cable 127
Nonmetallic Sheathed Cable 128
Fiber-Optic Cable Systems 129
Special Wires 130
Grounding 131
Undercarpet Wiring 133
Undercarpet Telephone Systems 135
Undercarpet Data Systems 137
Chapter 14 Boxes and Wiring Devices 141
Pull Boxes and Cabinets 141
Outlet Boxes 142
Wiring Devices and Low-Voltage Switching 144
Fasteners 145
Hangers 147
Chapter 15 Starters, Boards, and Switches 149
Circuit Breakers 149
Control Stations 150
Fuses 151
Load Centers 153
Meter Centers and Sockets 154
Motor Control Center 155
Motor Control Center Components 157
Motor Connections 159
Motors 160
Motor Starters and Controls 161
Contactors 165
Relays 166
Panelboards 167
Panelboard Circuit Breakers 169
Safety Switches 170
Switchboards 172
Substations 174
Control Switches 176
Chapter 16 Transformers and Bus Duct 179
Transformers 179
Isolating Panels 180
Bus Duct 182
Bus Duct/Busway-100A and Less 184
Uninterruptible Power Supply Systems 186
Chapter 17 Power Systems and Capacitors 187
Capacitors 187
Generator Set 188
Automatic and Manual Transfer Switches 190
Chapter 18 Lighting 193
Interior Lighting Fixtures 193
Exit and Emergency Lighting 196
Exterior Fixtures 197
Lamps 199
Track Lighting 200
Fixture Whips 201
Chapter 19 Electrical Utilities 205
Electric Site Work 205
Chapter 20 Special Systems 211
Special Systems 211
Clock Systems 211
Detection Systems 212
Doorbell Systems 214
Electric Heating 215
Lightning Protection 218
Nurses' Call Systems 220
Closed-Circuit TV Systems 222
Residential Wiring 224
Chapter 21 Electrical Demolition and Temporary Facilities 229
Defining the Electrical Demolition Scope 230
Electrical Demolition 231
Temporary Facilities 232
Chapter 22 Contract Modifications 235
Contract Modifications 235
What Makes Change Orders Different 238
Effects of Overtime 240
Chapter 23 Project Closeout 243
The Closeout Process 243
Objectives of the Closeout Process 245
Contract Closeout 245
Administrative Closeout 246
Lessons Learned 246
Chapter 24 Computerized Estimating 249
Basic Spreadsheet Programs 250
Stand-Alone Estimating Software 252
Quantity Takeoff Software 253
Appendix
Symbols and Abbreviations 255
Trade Specific Symbols 255
Index 265
CHAPTER 2
Types of Estimates
Estimators use four basic types of estimates. These types may be referred to by different names and may not be recognized by all as definitive. Most estimators, however, will agree that each type has its place in the construction estimating process. The four types of estimates are as follows:
- Order of magnitude estimate. The order of magnitude estimate could be loosely described as an educated guess. It can be completed quickly. Accuracy will vary between 20% and 25%.
- Square foot estimate. This type is most often useful when only the proposed size and use of a planned building is known. This method can be completed within an hour or two. Accuracy can be plus or minus 15%.
- Assemblies estimate. A systems estimate is best used as a budgetary tool in the planning stages of a project when some parameters have been decided. This type of estimate could require as much as one day to complete. Accuracy is expected to be plus or minus 10%.
- Unit price estimate. Working drawings and full specifications are required to complete a unit price estimate. It is the most accurate of the four types but is also the most time consuming. Used primarily for bidding purposes, the accuracy of a unit price estimate can be plus or minus 5%.
As an estimator and his or her company gain repetitive experience on similar or identical projects, the accuracy of all four types of estimates will improve dramatically. In fact, given enough experience and the historical data backup, square foot estimates can be extremely accurate for certain types of work. However, most prudent contractors would never sign a contract based on a square foot price for the electrical scope of the work without some wiggle room. Unit price estimates are still the method of choice for competitive bidding leading to contract.
ORDER OF MAGNITUDE ESTIMATES
The order of magnitude estimate, also called a rough order of magnitude (ROM) estimate, can be completed with a minimum amount of information and a small expenditure of time. The units of measure, described in Chapter 1, "Components of an Estimate," can be very general for this type of estimate and require little definition. The units of measure are frequently units not typical to the construction industry and are used for cost-benefit analysis and very early decision making. For example, the cost of electrical work for a residential apartment building can be provided in a cost per apartment.
This type of ROM estimate can be made after a few minutes of analysis, drawing on experience and historical data from similar past projects. While this ROM might be appropriate for initial decision making, it does not take into account the uniqueness of individual projects. Experienced electrical contractors with historical data from similar projects can distill the total project cost into units of measure that are at their most basic. For example, the total electrical cost for an apartment complex could be provided in terms of the number of apartments in the complex. For parties with no historical cost data from which to draw, there are sources of published cost data that can provide data that can be the basis of a ROM estimate.
Table 2.1 and 2.2, from Means Electrical Cost Data, is a source of data that can be used in generating early ROM estimates. As previously stated, this cost data is in a unit of measure that is representative of the type and use of the project. As an example, refer to the bottom of the category titled APARTMENTS Low-Rise (1 to 3 Story). The proposed use and magnitude of the planned structure-such as the desired number of apartments in an apartment complex-may be the only parameters known at the time the ROM Estimate is done. The data given in Table 2.2 does not require that details of the proposed project be known to determine rough costs; the only required information is the intended use and capacity of the building. The lack of accuracy can be subsidized with the addition of a contingency of 20% to 25%.
Table 2.1 Order of Magnitude Data (Lines 9000 and 9500)
Table 2.2 Square Foot Cost Data
SQUARE FOOT ESTIMATES
Another type of estimate requires more definition to the project. In addition to the building's use or type, the definition is provided in the form of its size in gross square area of the building. This type of estimate is called the square foot estimate. The use of square foot estimates is most appropriate after the conceptual design has been started and maybe only a floor plan and elevation exist, although these types of estimates can be applied in the absence of any plans. This allows early cost estimates to be generated and budgetary parameters to be set.
For the electrical contractor with the historical data and experience, he or she can translate total project costs into dollars per gross square foot of building. The best source of square foot costs is the estimator's own cost records for similar projects, adjusted to the parameters of the project at hand. Once again, this is a preliminary estimate and not meant to be the cost basis of a contract.
For parties with no historical cost data of their own, published cost data can serve as the basis of the estimate. Referencing the APARTMENT Low-Rise (1 to 3 Story) category in Table 2.2, one will note that costs are presented first as total project costs by square foot. These costs are broken down into major categories of work in terms of costs per square foot, and then into the relationship of each category to the project as a whole, in percentages. This breakdown enables the estimator to adjust certain categories of work according to the unique requirements of the proposed project. The costs on this and other pages of Means Electrical Cost Data are representative of actual project costs contained within the RSMeans database. These costs include the contractor's overhead and profit but do not include architectural fees, carrying costs, or other soft costs. The 1/4 column shows the value at which 25% of the projects had lower costs and 75% had higher. The 3/4 column value denotes that 75% of the projects had lower costs and 25% had higher. The median column value shows that 50% of the projects had lower costs and 50% had higher.
While helpful for preparing preliminary budgets, square foot estimates can also be useful as checks against other, more detailed estimates-a "big-picture" check and balance. While more time is required than with ROM estimates, a greater accuracy is achieved because of a more specific definition of the project.
ASSEMBLIES ESTIMATES
The next level on the evolutionary scale of estimating is the assemblies estimate. This method categorizes the estimate into major systems of the structure. The assemblies estimate provides the distinct advantage of enabling alternate construction techniques to be readily compared for budgetary purposes. Rapidly changing construction costs in recent years have made budgeting and cost-effectiveness studies increasingly important in the early stages of building projects. Unit price estimates, because of the time and detailed information required, are not well suited as budgetary or planning tools. A faster and more cost-effective method with the needed flexibility was created for the planning phase of a building project. It is the assemblies estimate.
The assemblies method is a logical, sequential approach that reflects how a building is constructed. The estimate is organized into seven groups based on the major components that can be found in a project. This organizational structure is called UNIFORMAT II and is outlined as follows:
Assemblies Major Groups
- A-Substructure
- B-Shell
- C-Interiors
- D-Services
- E-Equipment & Furnishings
- F-Special Construction
- G-Building Sitework
Each major group is further broken down into systems. Division D, Services, which covers electrical construction, is composed of the following groups of systems:
- D5010-Electrical Service & Distribution
- D5020-Lighting & Branch Wiring
- D5030-Communications & Security
- D5090-Other Electrical System
Each system incorporates several different components into an assembly that is commonly used in construction.
A great advantage of the assemblies estimate is that the estimator is able to substitute one system or assembly for another during design development and can quickly determine the relative cost differential. This allows the decision makers for the project to determine the benefit of one system over another. The owner can use the assemblies estimate as guidance in keeping the project on a budgetary tract.
The assemblies method does not require the degree of final design details needed for a unit price estimate, but estimators who use this approach must have a solid background knowledge of construction materials and methods, code requirements, design options, and budget considerations.
The assemblies estimate should not be used as a substitute for the unit price estimate. While the assemblies approach can be an invaluable tool in the planning stages of a project, it should be supported by unit price estimating whenever greater accuracy is...
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