Guidelines for Engineering Design for Process Safety
2nd Edition
Published on 7. November 2012
440 pages
978-1-118-26546-8 (ISBN)
Description
This updated version of one of the most popular and widely usedCCPS books provides plant design engineers, facility operators, andsafety professionals with key information on selected topics ofinterest. The book focuses on process safety issues in the designof chemical, petrochemical, and hydrocarbon processing facilities.It discusses how to select designs that can prevent or mitigate therelease of flammable or toxic materials, which could lead to afire, explosion, or environmental damage.
Key areas to be enhanced in the new edition include inherentlysafer design, specifically concepts for design of inherently saferunit operations and Safety Instrumented Systems and Layer ofProtection Analysis. This book also provides an extensivebibliography to related publications and topic-specificinformation, as well as key information on failure modes andpotential design solutions.
Reviews / Votes
"I highly recommend it to process design engineers,project engineers, facility operators, and process safety/lossprevention specialists who will find it very useful." (ProcessSafety Progress, 1 November 2012) "While detailed engineering designs are outside the scopeof the book, the authors provide extensive references to assistdesigners who wish to go beyond safety philosophy to the specificsof a particular safety system design." (ChemicalEngineering Progress, 1 August 2012)More details
Other editions
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Software
05/2012
Wiley
€194.88
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CCPS (Center for Chemical Process Safety)
Guidelines for Engineering Design for Process Safety
Book
05/2012
2nd Edition
Wiley-AIChE
€140.50
Shipment within 10-20 days
Person
Since 1985, the Center for Chemical Process Safety (CCPS) has been the world leader in developing and disseminating information on process safety management and technology. CCPS, an industry technology alliance of the American Institute of Chemical Engineers (AIChE), has published over 80 books in its process safety guidelines and process safety concepts series, and over 100 training modules through its Safety in Chemical Engineering Education (SACHE) series.
Content
Acronyms and Abbreviations xv
Glossary xxi
Acknowledgments xxxiii
Foreward xxxv
Preface xxxvii
1. Introduction 1
1.1 Engineering Design for Process Safety Through the Life Cycleof the Facility 2
1.2 Regulatory Review / Impact on Process Safety 5
1.3 Who Will Benefit From These Guidelines? 7
1.4 Organization of this Book 7
1.5 Other CCPS Resources 9
1.6 References 10
2. Foundational Concepts 13
2.1 Understanding the Hazard 14
2.2 Risk-Based Design 21
2.3 Intentional Unsteady State Condition Evaluation 27
2.4 Unintentional Unsteady State Issues 31
2.5 Non-Linearity of the Design Process 33
2.6 References 36
3. Basic Physical Properties / Thermal Stability Data39
3.1 Basic Physical Properties 39
3.2 Flammability Data 40
3.3 Reactivity / Thermal Stability Data 47
3.4 References 60
4. Analysis Techniques 63
4.1 Hazard Identification 63
4.2 Hazard Analysis Techniques 94
4.3 Risk Assessment 108
4.4 Reliability / Maintainability Analysis 118
4.5 References 119
5. General Design 123
5.1 Safeguarding Strategies 123
5.2 Inherently Safer Design 128
5.3 Basic Process Control Systems 132
5.4 Instrumented Safety Systems 135
5.5 Process Design / Process Chemistry 135
5.6 Plant Siting and Layout 137
5.7 Materials of Construction 140
5.8 Corrosion 143
5.9 Civil / Structural / Support Design 146
5.10 Thermal Insulation 150
5.11 Human Factors in Design 155
5.12 Site Security Issues 158
5.13 References 161
6. Equipment Design 165
6.1 Vessels 167
6.2 Reactors 183
6.3 Mass Transfer Equipment 194
6.4 Heat Transfer Equipment 204
6.5 Dryers 214
6.6 Fluid Transfer Equipment 223
6.7 Solid-Fluid Separators 236
6.8 Solids Handling and Processing Equipment 244
6.9 Fired Equipment 256
6.10 Piping and Piping Components 266
6.11 Material Handling and Warehousing 291
6.12 Utility Systems 305
7. Protection Layers 315
7.1 Ignition Control 316
7.2 Instrumented Safety Systems 325
7.3 Pressure / Vacuum Relief Systems 332
7.4 Equipment Isolation / Blowdown 340
7.5 Effluent Disposal Systems 342
7.6 Emergency Response Alarm Systems 350
7.7 Fire Protection 357
7.8 Deflagration / Detonation Arresters 363
7.9 Explosion Suppression 366
7.10 Specialty Mitigation Systems 369
7.11 Effluent Handling / Post-Release Mitigation / WasteTreatment Issues 372
7.12 References 374
8. Documentation to Support Process Safety 379
8.1 Process Knowledge Management 379
8.2 Engineering Design Package 384
8.3 Operating / Maintenance Procedures 385
8.4 Asset Integrity / Reliability / Predictive Maintenance Data389
8.5 References 390
ACRONYMS AND ABBREVIATIONS
ACGIH American Conference of Government Industrial Hygienists ACI American Concrete Institute ACS American Chemical Society AEGL Acute Emergency Guideline Levels AGA American Gas Association AIChE American Institute of Chemical Engineers AIHA American Industrial Hygiene Association AISC American Institute of Steel Construction, Inc. AISI American Iron and Steel Institute AIT Autoignition Temperature ALARP As Low as Reasonably Practical ANSI American National Standards Institute APC Air Pollution Control APFA American Pipe Fittings Association API American Petroleum Institute ARC Accelerating Rate Calorimeter ASM American Society for Metals ASME American Society of Mechanical Engineers ASSE American Society of Safety Engineers ASNT American Society of Nondestructive Testing ASTM American Society for Testing and Materials AWS American Welding Society BLEVE Boiling Liquid Expanding Vapor Explosion BPCS Basic Process Control System Btu British Thermal Units BTX Benzene, Toluene and Xylene CAA Clean Air Act CAAA Clean Air Act Amendments CCPS Center for Chemical Process Safety CEM Continuous Emissions Monitor CERCLA Comprehensive Environmental Response, Compensation, and Liability Act CFR Code of Federal Regulations CGA Compressed Gas Association CIA Chemical Industries Association CMA Chemical Manufacturers Association COT Coil Outlet Temperature CRT Cathode Ray Tube CSTR Continuous-Flow Stirred-Tank Reactor CWA Clean Water Act DAF Dissolved Air Flotation dBA A-Weighted Decibel Level DCS Distributed Control System DDT Deflagration to Detonation Transition DIERS Design Institute for Emergency Relief Systems DIPPR Design Institute for Physical Property Data DOT Department of Transportation DOE Department of Energy DPC Deflagration Pressure Containment DSC Differential Scanning Calorimeter DTA Differential Thermal Analysis EEGL Emergency Exposure Guidance Level EJMA Expansion Joint Manufacturers Association, Inc. EPA Environmental Protection Agency EPRI Electric Power Research Institute ERPG Emergency Response Planning Guidelines ERS Emergency Relief System ERD Emergency Relief Design ESCIS Expert Commission for Safety in the Swiss Chemical Industry ESD Emergency Shutdown Device ECT Eddy Current Testing FBIC Flexible Intermediate Bulk Containers FEED Front-End Engineering and Design F&EI Fire and Explosion Index FMEA Failure Modes and Effects Analysis FMECA Failure Modes, Effects and Criticality Analysis FMEDA Failure Modes, Effects and Diagnostic Analysis FMEC Factory Mutual Engineering Corporation FRP Fiber Reinforced Plastic GFCI Ground Fault Current Interrupter GPM Gallons per Minute GSPA Gas Processors Suppliers Association HAZOP Hazard and Operability Study HEI Heat Exchanger Institute hp Horsepower HSE Health and Safety Executive HVAC Heating, Ventilation, and Air Conditioning IChemE Institute of Chemical Engineers ICI Imperial Chemical Industries IEEE Institute of Electrical and Electronics Engineers IDLH Immediately Dangerous to Life or Health IGC Intergranular Corrosion IPL Independent Protection Layer IRI Industrial Risk Insurers ISA Instrument Society of America ISGOTT International Safety Guide for Oil Tankers and Terminals ISO International Standards Organization ISS Independent Safety System kA kiloampere kV kilovolt LEL Lower Explosive Limit LFL Lower Flammable Limit LNG Liquefied Natural Gas LOC Limiting Oxygen Concentration LOPA Layer of Protection Analysis LPG Liquefied Petroleum Gas mA milliampere MAWP Maximum Allowable Working Pressure MCC Motor Control Center MEC Minimum Explosible Concentration MIE Minimum Ignition Energy mJ millijoule MOC Management of Change MSDS Material Safety Data Sheet MSS Manufacturers Standardization Society MT Magnetic Particle Testing NACE National Association of Corrosion Engineers NAS National Academy of Science NBIC National Board Inspection Code NEC National Electrical Code NEMA National Electrical Manufacturers Association NESC National Electrical Safety Code NDE Nondestructive Examination NFPA National Fire Protection Association NIOSH National Institute of Occupational Safety and Health NOAA National Oceanic and Atmospheric Administration NPCA National Paint and Coatings Association NPDES National Pollutant Discharge and Elimination System NPSH Net Positive Suction Head NRC National Research Council NSPS New Source Performance Standards NTIAC Nondestructive Testing Information Analysis Center OSHA Occupational Safety and Health Administration PAC Protective Action...