Advances in Production Management Systems. Production Management for the Factory of the Future

Name: Advances in Production Management Systems. Production Management for the Factory of the Future | IFIP WG 5.7 International Conference, APMS 2019, Austin, TX, USA, September 1-5, 2019, Proceedings, Part I
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IFIP WG 5.7 International Conference, APMS 2019, Austin, TX, USA, September 1-5, 2019, Proceedings, Part I

Farhad Ameri Kathryn E. Stecke Gregor von Cieminski Dimitris Kiritsis(Editor)

Springer (Publisher)

Published on 23. August 2019

XXVII, 735 pages

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The two-volume set IFIP AICT 566 and 567 constitutes the refereed proceedings of the International IFIP WG 5.7 Conference on Advances in Production Management Systems, APMS 2019, held in Austin, TX, USA.

The 161 revised full papers presented were carefully reviewed and selected from 184 submissions. They discuss globally pressing issues in smart manufacturing, operations management, supply chain management, and Industry 4.0. The papers are organized in the following topical sections: lean production; production management in food supply chains; sustainability and reconfigurability of manufacturing systems; product and asset life cycle management in smart factories of industry 4.0; variety and complexity management in the era of industry 4.0; participatory methods for supporting the career choices in industrial engineering and management education; blockchain in supply chain management; designing and delivering smart services in the digital age; operations management in engineer-to-order manufacturing; the operator 4.0 and the Internet of Things, services and people; intelligent diagnostics and maintenance solutions for smart manufacturing; smart supply networks; production management theory and methodology; data-driven production management; industry 4.0 implementations; smart factory and IIOT; cyber-physical systems; knowledge management in design and manufacturing; collaborative product development; ICT for collaborative manufacturing; collaborative technoloy; applications of machine learning in production management; and collaborative technology.

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Content

Intro
Preface
Organization
Contents - Part I
Contents - Part II
Lean Production
Total Quality Management and Quality Circles in the Digital Lean Manufacturing World
Abstract
1 Introduction
2 Towards a Quality Management Framework for DLM
2.1 Quality Planning for Digital Lean Manufacturing
2.2 Quality Control for Digital Lean Manufacturing
2.3 Quality Assurance for Digital Lean Manufacturing
2.4 Quality Improvement for Digital Lean Manufacturing
3 Discussion and Reflections
4 Conclusions
References
Practical Boundary Case Approach for Kanban Calculation on the Shop Floor Subject to Variation
Abstract
1 Introduction
2 Theoretical Approach
2.1 Static Situation
2.2 Dynamic Situation
3 Simulation Approach
4 The Toyota Formula
5 A Practical Boundary Case Kanban Approach
5.1 Description of the Boundary Case Kanban Approach
5.2 Simulation Verification of the Boundary Case Kanban Approach
5.3 Practical Application of the Boundary Case Kanban Approach
6 Summary
References
Options for Maintaining Weak FIFO in Parallel Queues
Abstract
1 Introduction
2 Problem Statement
3 Strict FIFO Sequence Approach
4 Methods for Adding and Removing
4.1 Adding Methods
4.2 Removing (Taking) Methods
4.3 Combination Adding and Removing (Taking) Methods
5 Simulation Approach
6 Simulation Results
7 Summary
References
Sketching the Landscape for Lean Digital Transformation
Abstract
1 Introduction
2 Frontiers of Knowledge and Technology
2.1 Lean Management
2.2 Digital Manufacturing Technologies
3 The Landscape
3.1 Organizational Design
3.2 Supply Chain Planning
3.3 Decision Systems
3.4 Supplier Relationships
4 Conclusion
References
Cyber-Physical Waste Identification and Elimination Strategies in the Digital Lean Manufacturing World
Abstract
1 Introduction
2 Literature Review
3 Muda, Muri and Mura in a Digital Lean Manufacturing System
3.1 From the Physical World to the Physical World
3.2 From the Physical World to the Digital World. to the Physical World
3.3 From the Digital World to the Physical World
3.4 From the Digital World to the Digital World
4 Conclusions
References
Using Prescriptive Analytics to Support the Continuous Improvement Process
Abstract
1 Introduction
2 Definition and Challenges of the Continuous Improvement Process
3 State of the Art
3.1 Discussion of Existing Approach
3.2 Deficits of Existing Approaches and Summary
4 Approach for a Data-Driven Continuous Improvement Process
4.1 Description Model for the Determination and Preparation of Data
4.2 Extended Effect Model for Retrospective Determination of Cause-Effect Relationships
4.3 Explanation Model for Pattern Recognition of User Stories and Derivation of Improvement Activities
5 Conclusion
References
Lean Leadership in Production Ramp-Up
Abstract
1 Introduction
2 Production System Ramp-Up - A Socio-technical Perspective
3 Lean Leadership - Principles and Its Application
4 Lean Leadership in Production System Ramp-Up
4.1 Research Design
4.2 Results
5 Conclusion
References
No Lean Without Learning: Rethinking Lean Production as a Learning System
Abstract
1 Introduction
2 Literature Review
3 Research Design
4 Lean as a Learning System with Four Distinct Sub-systems
5 Conclusions
References
The Effect of Team Size on the Performance of Continuous Improvement Teams: Is Seven Really the Magic Number?
Abstract
1 Introduction
2 Literature Review
2.1 Lean Production and the Importance of Teams
2.2 Effective Team Organization
2.3 Team Size
3 Research Method
4 Results
5 Conclusions
Acknowledgements
References
Lean and Digitalization-Contradictions or Complements?
Abstract
1 Introduction
2 Theoretical Background
2.1 Lean
2.2 Digitalization in Manufacturing
2.3 The Relationship Between Lean and Digitalization
3 Method
4 Results
5 Discussion
6 Conclusion
References
Production Management in Food Supply Chains
Neuro-Fuzzy System for the Evaluation of Soya Production and Demand in Brazilian Ports
1 Introduction
2 AI for Diagnostics
2.1 Fuzzy Logic
2.2 ANNs
2.3 Neuro-Fuzzy Hybrid System
3 Methodology
4 Results and Discussions
5 Conclusions and Outlook
References
Port Logistic Support Areas (PLSA) for Exporting Grains: An Exploratory Case-Study in the Largest Port in Latin America
Abstract
1 Introduction
2 Literature Review
3 Methods
4 Result and Discussion
5 Conclusion
Acknowledgment
References
Sustainability of Meat Chain: The Carbon Footprint of Brazilian Consumers
Abstract
1 Introduction
2 Materials and Methods
3 Results and Discussion
4 Final Remarks
Acknowledgment
References
Global Warming Impact in a Food Distribution System: A Case-Study in an Elementary School in Piaui
Abstract
1 Introduction
2 Literature Review
3 Methods
4 Result and Discussion
5 Final Remarks
References
Broiler Meat Production in Piaui State: A Case Study
Abstract
1 Introduction
2 Literature Review
3 Methods
4 Result and Discussion
5 Final Remarks
References
Collaborative Production Chains: A Case-Study of Two Agri-Food Companies in Brazil
Abstract
1 Introduction
2 Methods
3 Results and Discussion
4 Final Remarks
Acknowledgments
References
An Evaluation of Brazilian Ports for Corn Export Using Multicriteria Analysis
1 Introduction
2 Methodology
3 Results and Discussion
4 Conclusions and Outlook
References
Port Terminals Assessment: An Empirical Analysis of Requirements of Brazilian National Plan of Port Logistics
1 Introduction
1.1 Port of Santos
2 Methodology
3 Results and Dicussion
4 Conclusions and Outlook
References
Brazilian Coffee Export Network: An Analysis Using SNA
1 Introduction
2 Methodology
3 Results and Discussion
3.1 Degree of Centrality
4 Conclusions and Outlook
References
CNN-Based Growth Prediction of Field Crops for Optimizing Food Supply Chain
Abstract
1 Introduction
2 Proposed Method
2.1 Image Processing
2.2 Image Discrimination
3 Computational Experiment
3.1 Experiment Conditions
3.2 Result
4 Conclusion
References
Asymmetrical Evaluation of Forecasting Models Through Fresh Food Product Characteristics
Abstract
1 Introduction
2 Theoretical Framework
2.1 Model Evaluation and Selection
2.2 Characteristics Impacting Forecasting
3 Methodology
4 Case Description
4.1 Demand Forecasting and Errors
4.2 Inventory Transactions and Shelf Life
5 Proposed Framework for Asymmetrical Forecast Evaluation
References
Horizontal Integration in Fresh Food Supply Chain
Abstract
1 Introduction
2 Theoretical Background
3 Methodology
4 Information Sharing in Fresh Meat Supply Chain
5 Proposed Framework for Real-Time Information Sharing Through Horizontal Integration
6 Conclusion and Future Research Directions
References
Reverse Logistics and Waste in the Textile and Clothing Production Chain in Brazil
Abstract
1 Introduction
2 Background
3 Methods
4 Discussion
4.1 Production and Import of Waste in the Textile and Clothing Industry
4.2 Reverse Logistics
4.3 Textile Recycling
5 Final Remarks
References
Port Performance Measures in Brazil: An Analysis in Port of Santos
1 Introduction
2 Port Performance Measurements
3 Methodology
4 Results
5 Discussion
6 Conclusion
References
CO2 Gas Emissions of Soybean Production and Transportation in the Different Macro-regions of Mato Grosso State - Brazil
Abstract
1 Introduction
2 Materials and Method
2.1 Adopted Method
2.2 System Boundaries and Delimitations
2.3 Presentation of the Macro-regions and Raw Data Obtention
2.4 Calculation of Emissions
3 Results and Discussion
3.1 From Scope 1
3.2 From Scope 2
4 Findings and Conclusions
Acknowledgments
References
Sustainability and Reconfigurability of Manufacturing Systems
Classification of Optical Technologies for the Mapping of Production Environments
Abstract
1 Introduction
2 Characteristics and Requirements of Indoor Location Systems
3 Application Scenarios of OIPS
4 Classification of OIPS
5 Summary and Conclusion
References
A DRC Scheduling for Social Sustainability: Trade-Off Between Tardiness and Workload Balance
1 Introduction
2 Problem Formulation
3 The Metaheuristic Methods
4 Numerical Examples and Results
5 Conclusions
References
Towards Reconfigurable Digitalized and Servitized Manufacturing Systems: Conceptual Framework
Abstract
1 Introduction
2 Current Trends on Reconfigurable Manufacturing Systems
2.1 Key Concepts for Reconfigurable Manufacturing Systems
2.2 New Challenges for Reconfigurability Management
3 Industrial Requirements for RMS
3.1 Introduction: Qualitative Analysis of Industrial Requirements
3.2 Qualitative Evaluation of the Interviews Concerning New Challenges
4 Conceptual Basis for RDS Production Systems
4.1 Concept of RDS Production Systems
4.2 Overview of Conceptual Framework for Reconfigurability Management
5 Conclusion and Perspectives
References
Simulation of Reconfigurable Assembly Cells with Unity3D
Abstract
1 Introduction
2 State of the Art
2.1 Simulation of Reconfigurable Assembly Cells
2.2 Introduction of Unity3D
2.3 Unity3D as a Simulation Tool
3 Approach for the Simulation of Reconfigurable Assembly Cells with Unity3D
3.1 Simulation Preparation
3.2 Depiction of Reconfigurability in the Simulation
3.3 Comparison of Product Requirements and Cell Capabilities
3.4 Automatic Derivation of Possible Solutions
4 Validation of the Approach
5 Conclusion and Outlook
Acknowledgments
References
Decision Support System for Joint Product Design and Reconfiguration of Production Systems
Abstract
1 Introduction
2 Methodology
2.1 Automatized Skill-Based Generation of Production Graphs
2.2 Optimization Model
2.3 Analyzation of Feasibility Through Simulation
3 Validation of the Methodology
4 Conclusion
Acknowledgment
References
Simple Assembly Line Balancing Problem with Power Peak Minimization
1 Introduction
2 Literature Review
3 Problem Definition
4 An Integer Linear Program for the SALB3PM
5 Computational Experiments
6 Conclusion and Research Perspectives
References
Modular Robot Software Framework for the Intelligent and Flexible Composition of Its Skills
1 Motivation
2 Related Work
3 Skill-Based Robot Software Framework
3.1 Modeling of Skills
3.2 Modularization of Algorithms into Apps and Strategic Applets
3.3 Generic Task Control
4 Application Examples
5 Conclusion
References
A Competence-Based Description of Employees in Reconfigurable Manufacturing Systems
Abstract
1 Introduction
2 Current State of Research and Research Goal
3 Development of a Competence-Based Classification for Employees in Reconfigurable Manufacturing Systems
4 Possible Application Scenarios
5 Conclusion and Outlook
References
Product and Asset Life Cycle Management in Smart Factories of Industry 4.0
Identification of the Inspection Specifications for Achieving Zero Defect Manufacturing
Abstract
1 Introduction and State of the Art
2 Proposed Methodology
2.1 Performance Indicators Used for the Simulation
3 Experimental Results
4 Conclusions and Future Work
Acknowledgment
References
Risk Sources Affecting the Asset Management Decision-Making Process in Manufacturing: A Systematic Review of the Literature
Abstract
1 Introduction
2 Framework for Asset Management Risk Sources
3 Literature Review Methodology
4 Risk Sources Against Risk Source Categories
5 Conclusions
References
Conceptual Framework for a Data Model to Support Asset Management Decision-Making Process
Abstract
1 Introduction
2 Literature Review on Information and Data Management
3 Proposed Conceptual Framework
3.1 Physical Description
3.2 Logical Description
3.3 Information Sources
3.4 Value-Driven System Analysis
3.5 AM Decision-Making
4 Conclusions
References
Hybrid Approach Using Ontology-Supported Case-Based Reasoning and Machine Learning for Defect Rate Prediction
Abstract
1 Introduction
2 Related Work
2.1 Yield Prediction
2.2 Defect Rate Prediction in Assembly Process
3 The Proposed Framework for Defect Rate Prediction
3.1 Ontology Development
3.2 Phase 1: Prediction Model Deployment
3.3 Phase 2: Prediction Model Deployment
3.4 Phase3: Monitoring
4 Conclusion and Future Work
References
Semantic Model-Driven PLM Data Interoperability: An Application for Aircraft Ground Functional Testing with Eco-Design Criteria
Abstract
1 Introduction
2 Proposed Approach
2.1 Semantic Modelling
2.2 Model Driven Interoperability
3 Application Case
4 Conclusions
References
A Method for Converting Current Data to RDF in the Era of Industry 4.0
Abstract
1 Introduction
2 State of the Art
3 Proposed Approach
4 Application Cases
4.1 Semantic Enhancement to Ease Aircraft Design and Lifecycle Cost Data Integration
4.2 Zero-Defect Manufacturing
5 Conclusion
Acknowledgments
References
Total Cost of Ownership Driven Methodology for Predictive Maintenance Implementation in Industrial Plants
Abstract
1 Introduction and State of the Art
2 Methodology Description
3 Application Case
4 Discussion and Conclusions
References
Ontology-Based Resource Allocation for Internet of Things
Abstract
1 Introduction
2 Related Works
3 Proposed Approach
4 Conclusion
Acknowledgements
References
Variety and Complexity Management in the Era of Industry 4.0
Bringing Advanced Analytics to Manufacturing: A Systematic Mapping
1 Introduction
2 Background
3 Methodology
4 Results
4.1 Application Areas of Analytics in Manufacturing
4.2 Systematic Map
5 Conclusion
References
Impact of Modeling Production Knowledge for a Data Based Prediction of Transition Times
Abstract
1 Introduction
2 Challenges and Consequences of an Accurate Transition Time Prediction
3 State of the Art of the Prediction of Transition Times
4 Conceptual Design of an Approach for an Accurate Prediction of Transition Times
5 Investigating the Impact of Modeling Production Knowledge for Usage in ML Methods
6 Summary and Outlook
Acknowledgement
References
Reconfigurable Manufacturing: A Classification of Elements Enabling Convertibility and Scalability
Abstract
1 Introduction
2 Classification Criteria for Elements Enabling Scalability and Convertibility
3 Research Results: Elements Enabling Scalability and Convertibility
4 Conclusions and Further Research
References
Industry 4.0 in SMEs: A Sectorial Analysis
Abstract
1 Introduction
2 Analytical Framework
2.1 Diagnostic and Framework of the General Market
2.2 Measuring Digitalization in Companies
2.3 The Great Impact in Value of Industry 4.0
3 Types of SMEs Versus Industry 4.0
4 Conclusion and Perspectives
References
Reconfigurable Manufacturing: A Case-Study of Reconfigurability Potentials in the Manufacturing of Capital Goods
Abstract
1 Introduction
2 Research Methodology
3 Case Study Findings: Potentials of Reconfigurability
3.1 Manufacturing Reconfigurability Drivers
3.2 Production Levels and Reconfigurability Objectives
3.3 Potentials of Reconfigurability Considering Multiple Levels and Objectives
4 Conclusion and Future Research
References
A DSM Clustering Method for Product and Service Modularization
Abstract
1 Introduction
2 Literature Review
3 Proposed Method
3.1 Building DSM
3.2 Cluster Aggregated DSM
3.3 Clustering Evaluation
4 Illustrative Test Case
4.1 Building DSM
4.2 Cluster Aggregated DSM
5 Discussion
6 Conclusion
References
Customization and Variants in Terms of Form, Place and Time
Abstract
1 Introduction
2 Physical Flow Structures and Time-Phased Flow Structures
3 Change of State Through Postponement and Preponement
3.1 Displacement of Form, Place and Time
4 Customization and Displacement
4.1 Customization in Form, Place and Time
5 Summarizing Customization and Displacement
6 Conclusions
Acknowledgement
References
A Framework for Identification of Complexity Drivers in Manufacturing Companies
Abstract
1 Introduction
2 Literature Review on Complexity Driver Identification
3 Framework for Identification of Complexity Drivers
3.1 Framework Structure
3.2 Framework Process
4 Methodology
4.1 Case Description
4.2 Case Study Procedure
5 Case Study Findings
6 Discussion
7 Conclusion
References
Identification of Platform Candidates Through Production System Classification Coding
Abstract
1 Introduction
2 Method
2.1 Drivers for Platform Candidate Identification
3 Case Study
4 Results
5 Discussion and Conclusions
Acknowledgements
References
5G-Ready in the Industrial IoT-Environment
Abstract
1 Introduction
2 Approach
3 Use Case
4 Conclusion and Outlook
Acknowledgements
References
Complexity Management in Production Systems: Approach for Supporting Problem Solving Through Holistic Structural Consideration
Abstract
1 Introduction and Research Motivation
2 State of the Art of Complexity Management
3 Problem Solving in Planning and Operating of Production Systems
4 Approach for a Complexity Management Based on Structural Consideration of Problem Situations
4.1 Framework and Concept
4.2 Concept of Modeling Problem Situations
4.3 Method of Complexity Management in Production Structures
5 Conclusion and Future Research
References
Participatory Methods for Supporting the Career Choices in Industrial Engineering and Management Education
The Teaching of Engineers Focused on Innovative Entrepreneurship
Abstract
1 Introduction
2 Methodology
3 Results
3.1 Teaching and Learning Process
3.2 University Management
4 Discussion
5 Conclusion
References
Research Initiative: Using Games for Better Career Choices
1 Introduction
2 Background
3 Proposition for Experiments
3.1 Instruments to Measure Changes in Pupils
3.2 Game Design
3.3 Effects to Be Measured
4 Discussion and New Avenues for Research
5 Conclusion
References
Blockchain in Supply Chain Management
Blockchain as Middleware+
Abstract
1 Introduction
1.1 Challenges in Supply Chain Management
1.2 Digital Connection/Industry 4.0
1.3 Internet of Production
2 Cross-Company Internet of Production (Three-Dimensional)
3 Blockchain as Middleware+
3.1 Blockchain Technology
3.2 Blockchain in the Internet of Production
4 Summary, Outlook and Research Needs
References
Towards a Blockchain Based Traceability Process: A Case Study from Pharma Industry
Abstract
1 Introduction
2 Serialization in Pharma Supply Chain
3 Case of Study: The SIFI SPA Serialization Process
3.1 Packaging Area Layout Description
3.2 The Serialization Process
3.3 The Blockchain Enhancement
4 Conclusions and Future Researches
Acknowledgement
References
An Architecture of IoT-Based Product Tracking with Blockchain in Multi-sided B2B Platform
Abstract
1 Introduction
2 Use Case and Challenges
3 Background and Related Works
3.1 IoT-Based Product Traceability
3.2 Blockchain and Traceability Systems
4 Approach
5 Conclusions
Acknowledgments
References
A Blockchain Application Supporting the Manufacturing Value Chain
Abstract
1 Introduction
2 Literature Review
2.1 Blockchains
2.2 Inter-organizational Processes
3 Case Study
3.1 Background
3.2 The AS-IS Scenario
3.3 The TO-BE Scenario
4 Discussion
5 Conclusion
Acknowledgments
References
Design of a Blockchain-Driven System for Product Counterfeiting Restraint in the Supply Chain
Abstract
1 Introduction
2 Application of Blockchain Technology in the Supply Chain of Products
3 An Information System for Counterfeiting Restraint
3.1 Methodological Approach for System Development
3.2 System's Functionality
3.3 System's Blockchain Advantages
3.4 Expected Results
4 Conclusions
Acknowledgments
References
Designing and Delivering Smart Services in the Digital Age
A Dual Perspective Workflow to Improve Data Collection for Maintenance Delivery: An Industrial Case Study
Abstract
1 Introduction
2 Maintenance Delivery Process Improvement
3 The Case Study
4 Conclusions
Acknowledgements
References
The Impact of Digital Technologies on Services Characteristics: Towards Digital Servitization
Abstract
1 Introduction
2 Services: Categories, Characteristics, and Types of Interaction
3 The Evolution of Services Characteristics
3.1 Intangibility
3.2 Inventory (Perishability)
3.3 Inseparability
3.4 Inconsistency (Variability)
3.5 Involvement
4 Discussion
5 Conclusions and Further Research
References
Capability-Based Implementation of Digital Service Innovation in SMEs
Abstract
1 Introduction
2 Digital Service Innovation in SMEs
2.1 Analysis of Digital Service Innovation in SMEs
2.2 Requirements for a Methodology to Implement Digital Services
3 Capability-Based Implementation of Digital Innovations
3.1 Capability Definition
3.2 Implementation of Capabilities
4 Validation
5 Summary and Outlook
Acknowledgments
References
Digital Servitization: The Next "Big Thing" in Manufacturing Industries
Abstract
1 Introduction
2 Background and Related Work
2.1 Digital Manufacturing Services
2.2 Research Questions
3 Data and Methodology
4 Results and Discussion
5 Conclusion
References
Organization of Sales for Smart Product Service Systems
Abstract
1 Introduction
2 Research Background
2.1 Smart Product Service Systems
2.2 Sales Organization
3 Methodology
4 Sales Organization for Smart Product Service Systems
4.1 Elements of a Sales Organization for Smart Product Service Systems
4.2 Different Types of Sales Organization for Smart Product Service Systems
5 Contribution and Discussion
References
Operations Management in Engineer-to-Order Manufacturing
Exploring Logistics Strategy in Construction
Abstract
1 Introduction
2 Research Design
3 Literature Review
3.1 The Construction Industry Setting
3.2 Logistics Strategy
3.3 Components of Logistics Strategy
4 Case Studies
5 Discussion
References
Architecture for Digital Spare-Parts Library: Use of Additive Layer Manufacturing in the Petroleum Industry
Abstract
1 Introduction
2 Challenges Facing Application of ALM in Petroleum Industry
3 ALM: Offshore Petroleum Industry Opportunities
4 ALM vs. Technology Qualification
5 Framework for Petroleum Industry: A Digital Spare Parts Library
6 Conclusion
Acknowledgement
References
IPD Methodology in Shipbuilding
1 Problem Description
2 Research Approach
3 IPD Methodology-A Design Planning Perspective
3.1 Design Information Fragmentation
3.2 The Design Model Development and Validation Process
3.3 Variation-Order Control
4 Conclusion
References
Changing Markets: Implications for the Planning Process in ETO Companies
Abstract
1 Introduction
2 Theoretical Background
3 Case Company
4 Methodology
5 Findings
6 Discussion
References
Purchasing Strategies, Tactics, and Activities in Engineer-to-Order Manufacturing
Abstract
1 Introduction
2 Theoretical Background
3 Research Methodology
4 Developing Strategies, Tactics, and Activities
4.1 Develop Strategic Goals for Each Quadrant in the PPA
4.2 Select the Relevant Tactics for Each Product Category
4.3 Identify the Activities for Each Tactic
4.4 Evaluate and Prioritize the Activities
4.5 Execute the Prioritized Activities
4.6 Evaluate the Effects of the Executed Activities
5 Discussion
6 Conclusion
Funding and Acknowledgments
References
Examining Circular Economy Business Models for Engineer-to-Order Products
Abstract
1 Introduction
2 Circular Economy Business Models (CEBMs)
3 Production of ETO Products
4 Examining Appropriate CEBMs for ETO Products
5 Research Methodology
6 The Case Company, Its ETO Products and Suitable CEBMs
7 Appropriate CEBMs for Company X
8 Conclusion and Further Work
References
Digitalized Manufacturing Logistics in Engineer-to-Order Operations
Abstract
1 Introduction
2 The Characteristics of Complex ETO Manufacturing
3 Manufacturing Logistics Challenges in Complex ETO
4 Digital Technologies in ETO Manufacturing Logistics
5 Features of Digitalized Manufacturing Logistics in ETO
6 Conclusions, Limitations and Further Research
References
Aspects for Better Understanding of Engineering Changes in Shipbuilding Projects: In-Depth Case Study
Abstract
1 Introduction
2 Theoretical Background and Research Motivation
3 Research Methodology
4 Case Study
5 Aspects Affecting EC Implementation in Shipbuilding Projects
6 Conclusions and Further Research
References
Practical Guidelines for Production Planning and Control in HVLV Production
Abstract
1 Introduction
2 Cases
3 Scheduling Challenge
4 Considerations
4.1 Uncertainty and Variations
4.2 Shifting Bottlenecks and Capacity Utilization
4.3 Critical Time Path/Critical Chain of Production Activities
5 Proposed Guidelines
5.1 All Parts and Subassemblies Must Be Finished Before Final Assembly of a Product
5.2 Develop a Takt-Based Plan Using Product Family
5.3 Insert Time Buffers Before Join Operations in the Production Process
5.4 Plan the Sequence of Projects in Production (Operation Plan)
5.5 Execute and Evaluate the Operations Plan
6 Experience and Further Work
References
APS Feasibility in an Engineer to Order Environment
Abstract
1 Introduction
2 Industry Case
2.1 Summary of Planning Challenges
3 APS Feasibility in an Engineer to Order Company
4 Discussion and Conclusion
Acknowledgements
References
The Operator 4.0 and the Internet of Things, Services and People
Empowering and Engaging Solutions for Operator 4.0 - Acceptance and Foreseen Impacts by Factory Workers
Abstract
1 Introduction
2 The Empowering and Engaging Operator 4.0 Solutions
3 Methods
4 Results
4.1 Worker Feedback Dashboard
4.2 Participatory Design with a Virtual Factory
4.3 Contextual Knowledge Sharing
5 Conclusions
Acknowledgements
References
Task-Technology Fit in Manufacturing: Examining Human-Machine Symbiosis Through a Configurational Approach
Abstract
1 Introduction
2 Background
3 Method
3.1 Data Collection
3.2 Measurements
4 Analysis
5 Discussion
References
Augmented Reality for Humans-Robots Interaction in Dynamic Slotting "Chaotic Storage" Smart Warehouses
Abstract
1 Introduction
2 AR and Computer Vision for Humans-Robots Interaction (HRI)
2.1 Reference AR-HRI System Architecture Design
2.2 Particular AR-HRI System Architecture: Lab Platform Development
2.3 Lab Platform Functionalities Testing
3 Conclusions and Future Research
Acknowledgement
References
Analyzing Human Robot Collaboration with the Help of 3D Cameras
Abstract
1 Introduction
2 Collaborative Robots and Human Robot Collaboration
3 Productivity and Work Analysis
3.1 Productivity and Conventional Work Analysis
3.2 Analysis of Work Processes with 3D Cameras
4 Analysis of Human Robot Collaboration Work Systems
4.1 Methodology
4.2 Exemplary Work System
4.3 Relevant States
4.4 Data Recording and Analysis
5 Summary and Outlook
Acknowledgements
References
Investments of the Automotive Sector and the Industry 4.0. Brazilian Case
Abstract
1 Introduction
2 Literature Review
3 Methods
4 Result and Discussion
5 Conclusion
Acknowledgment
References
Process Innovation in Learning Factories: Towards a Reference Model
Abstract
1 Introduction
2 Methodology
3 Literature Review
3.1 Structure
3.2 Technology
3.3 People
3.4 Task
4 Findings and Conclusion
References
Applicability of Agile Methods for Dynamic Requirements in Smart PSS Development
Abstract
1 Introduction and Problem
2 Methodology
3 State-of-the-Art
3.1 Smart PSS Development in a Dynamic Environment
3.2 Agile Development Methods
4 Procedure Model for Agile Smart PSS Development
5 Case Study
6 Results
7 Conclusions and Future Work
References
Smart Service Engineering: Promising Approaches for a Digitalized Economy
Abstract
1 Introduction
2 Present-Day Requirements to Service Engineering Models
3 Promising New Service Engineering Models
3.1 Smart Service Engineering
3.2 Multilevel Service Design
3.3 Design Thinking for Industrial Services
3.4 Comparison
4 Outlook
Acknowledgment
References
Strategies for Implementing Collaborative Robot Applications for the Operator 4.0
Abstract
1 Introduction
2 Designing Collaborative Human-Robot Workplaces
3 Methodology
3.1 Identifying Collaborative Robot Applications - Through a Literature Review and Interviews with Robot Integrators (Step 1.1)
3.2 Ranking Collaborative Robot Applications (Step 1.2)
3.3 Identifying Different Areas for Collaborative Robot Applications (Step 2)
3.4 Identifying KPIs for Collaborative Robot Applications (Step 3)
4 Conclusions
Acknowledgement
References
Situation Awareness for Effective Production Control
Abstract
1 Introduction
2 Situation Awareness (SA) in Manufacturing
2.1 Perception Support
2.2 Comprehension Support
2.3 Projection Support
2.4 Coordination Support
2.5 Collaboration Support
3 Case Examples
3.1 Case I: Tablets Connected to the Control System on Each Machine
3.2 Case II: Computers on Each Working Station with Software-Solution for Production Planning
3.3 Case III: Production Control Events Delivered to Smart Watch
3.4 Case IV: Knowledge in Time, an Industrial Augmented Reality Solution for the Operator on the Shopfloor
4 Discussion and Conclusion
References
Intelligent Diagnostics and Maintenance Solutions for Smart Manufacturing
A Study on the Diagnostics Method for Plant Equipment Failure
1 Introduction
2 Previous Works
3 Approach
4 Case Study
5 Conclusion
References
Detailed Performance Diagnosis Based on Production Timestamps: A Case Study
Abstract
1 Introduction
2 Background
2.1 From Performance Measure to Diagnosis
2.2 The Use of Event Logs and Data-Driven Diagnosis
3 Methodology and Case Description
4 Diagnosis Results
5 Discussion
6 Conclusion and Future Work
References
Modeling the Maintenance Time Considering the Experience of the Technicians
Abstract
1 Introduction
2 Modeling Maintenance Time
2.1 Modeling Component Selection Using NHG Distribution
2.2 Modeling Experience Impact on Maintenance Time
3 Model Inputs Analysis Using Computer Simulation
3.1 Input Analysis of {\varvec EE}_{{\varvec N}}
3.2 Input Analysis of {\varvec M}
4 Conclusion and Future Research
References
A Thesaurus-Guided Method for Smart Manufacturing Diagnostics
Abstract
1 Introduction
2 Related Works
3 Maintenance Diagnosis Thesaurus
3.1 Simple Knowledge Organization System (SKOS)
3.2 Corpus
3.3 Structure of the MD Thesaurus
3.4 ATP Sub-graph
3.5 Thesaurus Formation and Extension Process
3.6 Thesaurus Validation
4 Diagnosis Guided by ATP Sub-graph
5 Implementation
6 Conclusion
References
Author Index

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Advances in Production Management Systems. Production Management for the Factory of the Future

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System requirements