Advanced Optimization of Induction Furnace Refractory Wall

This book provides recommendation to find optimum thickness for induction furnace refractory wall. An induction furnace is an electrically run furnace used for melting & heating of metals. The requirements of minimum electric power utilization and environmental protection have become extremely important, that is the minimization of the heat losses. Mostly there are heat losses by conduction, convection and radiation, and hence the improvement in refractory material and optimization of wall thickness of refractory wall is desirable. Alumina ramming mass is used as refractory material to prevent losses but proper optimization is required in thickness of refractory wall. Optimum thickness falling heat loss in furnace wall with profitable cost is desired. Aim for this research work is to establish optimization of refractory wall thickness of induction furnace for minimum heat losses during melting of metals. For completing the objective of this study, calculations have been done for theoretical heat losses by using existing furnace data which are later compared with FEA result for the validation by Ansys software. This book is targeting individuals working in foundries and scholars.