Handbook of Large Turbo-Generator Operation and Maintenance
2nd Edition
Published on 26. September 2008
Book
Hardback
880 pages
978-0-470-16767-0 (ISBN)
Description
The comprehensive guide for the operation and maintenance of large turbo-generators
The Handbook of Large Turbo-Generator Operation and Maintenance is an expanded Second Edition of the authors' first book, Operation and Maintenance of Large Turbo-Generators. This updated book covers additional topics on generators and provides more depth on existing topics. It is the ultimate resource for operators and inspectors of large utility and industrial generating facilities who deal with multiple units of disparate size, origin, and vintage. The book is also an excellent learning tool for students and consulting and design engineers. It offers the complete scope of information regarding operation and maintenance of all types of turbine-driven generators found in the world.
Based on the authors' over sixty years of combined experience in generating station and design work, the information presented in the book is designed to inform readers about actual machine operational problems and failure modes that occur in generating stations and other types of facilities. Readers will find very detailed coverage of:
* Design and construction of generators and auxiliary systems
* Generator operation and control, including interaction with the grid
* Monitoring, diagnostics, and protection of turbo-generators
* Inspection practices for the stator, rotor, and auxiliary systems
* Maintenance testing, including electrical and non-destructive examination
* Ideas on maintenance strategies and life cycle management
* Additional topics regarding uprating generators and long-term storage are also introduced
The Handbook of Large Turbo-Generator Operation and Maintenance, Second Edition comes packed with photos and graphs, commonly used inspection forms, and extensive references for each topic. It is an indispensable reference for anyone involved in the design, construction, operation, protection, maintenance, and troubleshooting of large generators in generating stations and industrial power facilities.
The Handbook of Large Turbo-Generator Operation and Maintenance is an expanded Second Edition of the authors' first book, Operation and Maintenance of Large Turbo-Generators. This updated book covers additional topics on generators and provides more depth on existing topics. It is the ultimate resource for operators and inspectors of large utility and industrial generating facilities who deal with multiple units of disparate size, origin, and vintage. The book is also an excellent learning tool for students and consulting and design engineers. It offers the complete scope of information regarding operation and maintenance of all types of turbine-driven generators found in the world.
Based on the authors' over sixty years of combined experience in generating station and design work, the information presented in the book is designed to inform readers about actual machine operational problems and failure modes that occur in generating stations and other types of facilities. Readers will find very detailed coverage of:
* Design and construction of generators and auxiliary systems
* Generator operation and control, including interaction with the grid
* Monitoring, diagnostics, and protection of turbo-generators
* Inspection practices for the stator, rotor, and auxiliary systems
* Maintenance testing, including electrical and non-destructive examination
* Ideas on maintenance strategies and life cycle management
* Additional topics regarding uprating generators and long-term storage are also introduced
The Handbook of Large Turbo-Generator Operation and Maintenance, Second Edition comes packed with photos and graphs, commonly used inspection forms, and extensive references for each topic. It is an indispensable reference for anyone involved in the design, construction, operation, protection, maintenance, and troubleshooting of large generators in generating stations and industrial power facilities.
More details
Series
Edition
2. Auflage
Language
English
Place of publication
United States
Publishing group
John Wiley & Sons Inc
Target group
Professional and scholarly
Illustrations
Charts: 135 B&W, 0 Color; Photos: 250 B&W, 16 Color; Drawings: 0 B&W, 0 Color; Graphs: 125 B&W, 0 Color
Dimensions
Height: 23.7 cm
Width: 16.4 cm
Thickness: 4.4 cm
Weight
1318 gr
ISBN-13
978-0-470-16767-0 (9780470167670)
Schweitzer Classification
Other editions
New editions
Geoff Klempner | Isidor Kerszenbaum
Handbook of Large Turbo-Generator Operation and Maintenance
Book
09/2018
3rd Edition
Wiley-IEEE Press
€199.26
Shipment within 15-20 days
Additional editions
Geoff Klempner | Isidor Kerszenbaum
Handbook of Large Turbo-Generator Operation and Maintenance
E-Book
09/2011
2nd Edition
Wiley-IEEE Press
€150.99
Available for download
Geoff Klempner | Isidor Kerszenbaum
Handbook of Large Turbo-Generator Operation and Maintenance
E-Book
11/2009
2nd Edition
Wiley-IEEE Press
€150.99
Available for download
Previous edition
Isador Kerszenbaum | Geoff Klempner
Operation, Maintenance, and Troubleshooting of Large Turbine-Driven Generators
Book
07/2004
Wiley
€97.19
Article exhausted; check for reprint
Persons
Geoff Klempner, BASc, is a large generator specialist, residing in Toronto, Canada.He has served on numerous IEEE committees and standards working groups for large generators and is also a contributor to CIGRE on large rotating electrical machines.
Isidor Kerszenbaum, PhD, is an IEEE Fellow, residing in Irvine, California. He is a generator specialist consulting to power plants on operation, maintenance, and troubleshooting of large motors and generators.
Isidor Kerszenbaum, PhD, is an IEEE Fellow, residing in Irvine, California. He is a generator specialist consulting to power plants on operation, maintenance, and troubleshooting of large motors and generators.
Content
Preface. Acknowledgments.
I. THEORY, CONSTRUCTION, AND OPERATION.
1. Principles of Operation of Synchronous Machines.
1.1 Introduction to Basic Notions on Electric Power.
1.2 Electrical-Mechanical Equivalence.
1.3 Alternating Current (ac).
1.4 Three-Phase Circuits.
1.5 Basic Principles of Machine Operation.
1.6 The Synchronous Machine.
1.7 Basic Operation of the Synchronous Machine.
2. Generator Design and Construction.
2.1 Stator Core.
2.2 Stator Frame.
2.3 Flux and Armature Reaction.
2.4 Electromagnetics.
2.5 End-Region Effects and Flux Shielding.
2.6 Stator Core and Frame Forces.
2.7 Stator Windings.
2.8 Stator Winding Wedges.
2.9 End-Winding Support Systems.
2.10 Stator Winding Configurations.
2.11 Stator Terminal Connections.
2.12 Rotor Forging.
2.13 Rotor Winding.
2.14 Rotor Winding Slot Wedges.
2.15 Amor isseur winding.
2.16 Retaining Rings.
2.17 Bore Copper and Terminal Connectors.
2.18 Slip-Collector Rings and Brush Gear.
2.19 Rotor Shrink Coupling.
2.20 Rotor Turning Gear.
2.21 Bearings.
2.22 Air and Hydrogen Cooling.
2.23 Rotor Fans.
2.24 Hydrogen Containment.
2.25 Hydrogen Coolers.
References.
3. Generator Auxiliary Systems.
3.1 Lube-Oil System.
3.2 Hydrogen Cooling System.
3.3 Seal-Oil System.
3.4 Stator Cooling Water System.
3.5 Exciter Systems.
4. Operation and Control.
4.1 Basic Operating Parameters.
4.2 Operating Modes.
4.3 Machine Curves.
4.4 Special Operating Conditions.
4.5 Basic Operation Concepts.
4.6 System Considerations.
4.7 Grid-Induced Torsional Vibrations.
4.8 Excitation and Voltage Regulation.
4.9 Performance Curves.
4.10 Sample of Generator Operating Instructions.
References.
5. Monitoring and Diagnostics.
5.1 Generator Monitoring Philosophies.
5.2 Simple Monitoring with Static High-Level Alarm Limits.
5.3 Dynamic Monitoring with Load-Varying Alarm Limits.
5.4 Artificial Intelligence Diagnostic Systems.
5.5 Monitored Parameters.
References.
6. Generator Protector.
6.1 Basic Protection Philosophy.
6.2 Generator Protective Functions.
6.3 Brief Description of Protective Functions.
6.4 Specialized Protection Schemes.
6.5 Tripping and Alarming Methods.
References.
II. INSPECTION, MAINTENANCE, AND TESTING.
7. Inspection Practices and Methodology.
7.1 Site Preparation.
7.2 Experience and Training.
7.3 Safety procedures-Electrical Clearances.
7.4 Inspection Frequency.
7.5 Generator Accessibility.
7.6 Inspection Tools.
7.7 Inspection Forms.
References.
8. Stator Inspection.
8.1 Stator Frame and Casing.
8.2 Stator Core.
8.3 Stator Windings.
8.4 Phase Connectors and Terminals.
8.5 Hydrogen Coolers.
References.
Additional Reading.
9. Rotor Inspection.
9.1 Rotor Cleanliness.
9.2 Retaining Rings.
9.3 Fretting/Movement at Interference Fit Surfaces of Wedges and Rings.
9.4 Centering (Balance) Rings.
9.5 Fan Rings or Hubs.
9.6 Fan Blades.
9.7 Bearings and Journals.
9.8 Balance Weights and Bolts.
9.9 End Wedges and Damper Windings.
9.10 Other Wedges.
9.11 Windings-General.
9.12 Rotor Windings-Slot Region.
9.13 End Windings and Main Leads.
9.14 Collector Rings.
9.15 Collector Ring Insulation.
9.16 Bore Copper and Radial (Vertical) Terminal Stud Connectors.
9.17 Brush-Spring Pressure and General Condition.
9.18 Brush Rigging.
9.19 Shaft Voltage Discharge (Grounding) Brushes.
9.20 Rotor Winding Main Lead Hydrogen Sealing-Inner and Outer.
9.21 Circumferential Pole Slots (Body Flex Slots).
9.22 Blocked Rotor Radial Vent Holes-Shifting of Winding and/or Insulation.
9.23 Couplings and Coupling Bolts.
9.24 Bearing Insulation.
9.25 Hydrogen Seals.
9.26 Rotor-Body Zone Rings.
9.27 Rotor Removal.
References.
10. Auxiliaries Inspection.
10.1 Lube-Oil System.
10.2 Hydrogen Cooling System.
10.3 Seal-Oil System.
10.4 Stator Cooling Water System.
10.5 Exciters.
11. Generator Maintenance Testing.
11.1 Stator Core Mechanical tests.
11.2 Stator Core Electrical tests.
11.3 Stator Winding Mechanical Tests.
11.4 Water-Cooled Stator Winding Tests.
11.5 Stator winding Electrical Tests.
11.6 Rotor Mechanical Testing.
11.7 Rotor Electrical Testing.
11.8 Hydrogen Seals.
11.9 Bearings.
11.10 Thermal Sensitivity Testing and Analysis.
11.11 Heat-Run Testing.
11.12 Hydrogen Leak Detection.
References.
12. Maintenance.
12.1 General Maintenance Philosophies.
12.2 Operational and Maintenance History.
12.3 Maintenance Intervals/Frequency.
12.4 Types of Maintenance.
12.5 Work Site Location.
12.6 Workforce.
12.7 Spare Parts.
12.8 Uprating.
12.9 Long-Term Storage and Mothballing.
12.10 Life Cycle Management (LCM).
12.11 Single Point Vulnerability (SPV) Analysis.
References.
Index.
I. THEORY, CONSTRUCTION, AND OPERATION.
1. Principles of Operation of Synchronous Machines.
1.1 Introduction to Basic Notions on Electric Power.
1.2 Electrical-Mechanical Equivalence.
1.3 Alternating Current (ac).
1.4 Three-Phase Circuits.
1.5 Basic Principles of Machine Operation.
1.6 The Synchronous Machine.
1.7 Basic Operation of the Synchronous Machine.
2. Generator Design and Construction.
2.1 Stator Core.
2.2 Stator Frame.
2.3 Flux and Armature Reaction.
2.4 Electromagnetics.
2.5 End-Region Effects and Flux Shielding.
2.6 Stator Core and Frame Forces.
2.7 Stator Windings.
2.8 Stator Winding Wedges.
2.9 End-Winding Support Systems.
2.10 Stator Winding Configurations.
2.11 Stator Terminal Connections.
2.12 Rotor Forging.
2.13 Rotor Winding.
2.14 Rotor Winding Slot Wedges.
2.15 Amor isseur winding.
2.16 Retaining Rings.
2.17 Bore Copper and Terminal Connectors.
2.18 Slip-Collector Rings and Brush Gear.
2.19 Rotor Shrink Coupling.
2.20 Rotor Turning Gear.
2.21 Bearings.
2.22 Air and Hydrogen Cooling.
2.23 Rotor Fans.
2.24 Hydrogen Containment.
2.25 Hydrogen Coolers.
References.
3. Generator Auxiliary Systems.
3.1 Lube-Oil System.
3.2 Hydrogen Cooling System.
3.3 Seal-Oil System.
3.4 Stator Cooling Water System.
3.5 Exciter Systems.
4. Operation and Control.
4.1 Basic Operating Parameters.
4.2 Operating Modes.
4.3 Machine Curves.
4.4 Special Operating Conditions.
4.5 Basic Operation Concepts.
4.6 System Considerations.
4.7 Grid-Induced Torsional Vibrations.
4.8 Excitation and Voltage Regulation.
4.9 Performance Curves.
4.10 Sample of Generator Operating Instructions.
References.
5. Monitoring and Diagnostics.
5.1 Generator Monitoring Philosophies.
5.2 Simple Monitoring with Static High-Level Alarm Limits.
5.3 Dynamic Monitoring with Load-Varying Alarm Limits.
5.4 Artificial Intelligence Diagnostic Systems.
5.5 Monitored Parameters.
References.
6. Generator Protector.
6.1 Basic Protection Philosophy.
6.2 Generator Protective Functions.
6.3 Brief Description of Protective Functions.
6.4 Specialized Protection Schemes.
6.5 Tripping and Alarming Methods.
References.
II. INSPECTION, MAINTENANCE, AND TESTING.
7. Inspection Practices and Methodology.
7.1 Site Preparation.
7.2 Experience and Training.
7.3 Safety procedures-Electrical Clearances.
7.4 Inspection Frequency.
7.5 Generator Accessibility.
7.6 Inspection Tools.
7.7 Inspection Forms.
References.
8. Stator Inspection.
8.1 Stator Frame and Casing.
8.2 Stator Core.
8.3 Stator Windings.
8.4 Phase Connectors and Terminals.
8.5 Hydrogen Coolers.
References.
Additional Reading.
9. Rotor Inspection.
9.1 Rotor Cleanliness.
9.2 Retaining Rings.
9.3 Fretting/Movement at Interference Fit Surfaces of Wedges and Rings.
9.4 Centering (Balance) Rings.
9.5 Fan Rings or Hubs.
9.6 Fan Blades.
9.7 Bearings and Journals.
9.8 Balance Weights and Bolts.
9.9 End Wedges and Damper Windings.
9.10 Other Wedges.
9.11 Windings-General.
9.12 Rotor Windings-Slot Region.
9.13 End Windings and Main Leads.
9.14 Collector Rings.
9.15 Collector Ring Insulation.
9.16 Bore Copper and Radial (Vertical) Terminal Stud Connectors.
9.17 Brush-Spring Pressure and General Condition.
9.18 Brush Rigging.
9.19 Shaft Voltage Discharge (Grounding) Brushes.
9.20 Rotor Winding Main Lead Hydrogen Sealing-Inner and Outer.
9.21 Circumferential Pole Slots (Body Flex Slots).
9.22 Blocked Rotor Radial Vent Holes-Shifting of Winding and/or Insulation.
9.23 Couplings and Coupling Bolts.
9.24 Bearing Insulation.
9.25 Hydrogen Seals.
9.26 Rotor-Body Zone Rings.
9.27 Rotor Removal.
References.
10. Auxiliaries Inspection.
10.1 Lube-Oil System.
10.2 Hydrogen Cooling System.
10.3 Seal-Oil System.
10.4 Stator Cooling Water System.
10.5 Exciters.
11. Generator Maintenance Testing.
11.1 Stator Core Mechanical tests.
11.2 Stator Core Electrical tests.
11.3 Stator Winding Mechanical Tests.
11.4 Water-Cooled Stator Winding Tests.
11.5 Stator winding Electrical Tests.
11.6 Rotor Mechanical Testing.
11.7 Rotor Electrical Testing.
11.8 Hydrogen Seals.
11.9 Bearings.
11.10 Thermal Sensitivity Testing and Analysis.
11.11 Heat-Run Testing.
11.12 Hydrogen Leak Detection.
References.
12. Maintenance.
12.1 General Maintenance Philosophies.
12.2 Operational and Maintenance History.
12.3 Maintenance Intervals/Frequency.
12.4 Types of Maintenance.
12.5 Work Site Location.
12.6 Workforce.
12.7 Spare Parts.
12.8 Uprating.
12.9 Long-Term Storage and Mothballing.
12.10 Life Cycle Management (LCM).
12.11 Single Point Vulnerability (SPV) Analysis.
References.
Index.