P-M Analysis (c)
An Advanced Step in TPM Implementation
1st Edition
Published on 1. July 1995
Book
Hardback
198 pages
978-1-56327-035-2 (ISBN)
Description
Achieve Zero Chronic Loss through TPM Designed to help TPM teams analyze and eliminate chronic and often neglected problems, P-M analysistranscends typical improvement strategies with a rigorous 8-step method, which ensures that all causal factors are identified and fully investigated. Through effective PM analysis, worker teams develop greater awareness of their equipment, and practice unique skill-building exercises that will elevate their technical skill while eliminating the root causes of persistent problems. Through P-M Analysis, organizations have been able to completely eliminate chronic losses while raising the overall technological expertise in many manufacturing environments.
This illustrated guide, complete with detailed case studies, moves one through the entire process, from problem identification to analysis to action steps It is an unparalleled resource for those managers with a basic knowledge of TPM who are ready to fine-tune their loss-reduction activities.
This illustrated guide, complete with detailed case studies, moves one through the entire process, from problem identification to analysis to action steps It is an unparalleled resource for those managers with a basic knowledge of TPM who are ready to fine-tune their loss-reduction activities.
More details
Language
English
Place of publication
Portland
United States
Publishing group
Taylor & Francis Inc
Target group
College/higher education
Professional and scholarly
corporate managers, managers
Weight
907 gr
ISBN-13
978-1-56327-035-2 (9781563270352)
Copyright in bibliographic data is held by Nielsen Book Services Limited or its licensors: all rights reserved.
Schweitzer Classification
Content
Publisher's Message
The Problem of Chronic Loss
Chronic Losses and Sporadic Losses
Understanding the Nature of Chronic Loss
Problems in Reducing Chronic Loss
The Importance of Slight Abnormalities
Optimal Conditions
Using Optimal Conditions to Expose Slight Abnormalities
Summary
What is P-M Analysis?
P-M Analysis Defined
Conventional Improvement Approach
The Need for a Better Approach
How P-M Analysis Works to Eliminate Chronic Losses
Using the Conventional Improvement Approach and P-M Analysis Together
The Zero Defects Philosophy
Fundamentals of Physical Analysis
What is Physical Analysis?
Examples of Physical Analysis
Avoid Errors in Physcial Analysis
Conducting a Physical Analysis
The Logical Flow of Physical Analysis
Summary
Implementing P-M Analysis Step-By-Step
Overview
Step 1: Clarify the Phenomenon
Step 2: Conduct a Physical Analysis
Step 3: Identify Constituent Conditions
Step 4: Study 4Ms for Causal Factors
Step 5: Establish Optimal Conditions (Standard Values)
Step 6: Survey Causal Factors for Abnormalities
Step 7: Determine Abnormalities to Be Addressed
Step 8: Propose and Make Improvements
Keys to Conducting P-M Analysis
P-M Analysis in Action
Background of Problem (Hydraulic Solenoid Valve Defects)
P-M Step 1: Clarify the Problem
P-M Step 2: Conduct a Physical Analysis
P-M Step 3: Identify Constituent Conditions
P-M Steps 5-6: Set Optimal Conditions; Survey Factors
P-M Step 4: Study 4Ms for Causal Factors
P-M Steps 7-8: Identify Abnormalities; Make Improvements
P-M Analysis Practice
Common Errors and Corrected Examples
P-M Analysis Case Studies
Case 1: Correcting OD Variation on a Cylindrical Grinder (Nachi-Fujikoshi)
Case 2: Correcting Wobble on the Disk Rotor Slide of a Turning Transfer Machine (Nissan)
Case 3: Stabilizing the Electron Beam in a Vacuum Evaporation Device (Kansai Nippon Denki)
Case 4: Correcting Printing Side Estimation Errors on a Rotary Printing Punch (Dai Nippon Insatsu)
Case 5: Eliminating Offset Defects in Air Conditioner Compressor Crank Pins (Daikin)
About the Authors Index
The Problem of Chronic Loss
Chronic Losses and Sporadic Losses
Understanding the Nature of Chronic Loss
Problems in Reducing Chronic Loss
The Importance of Slight Abnormalities
Optimal Conditions
Using Optimal Conditions to Expose Slight Abnormalities
Summary
What is P-M Analysis?
P-M Analysis Defined
Conventional Improvement Approach
The Need for a Better Approach
How P-M Analysis Works to Eliminate Chronic Losses
Using the Conventional Improvement Approach and P-M Analysis Together
The Zero Defects Philosophy
Fundamentals of Physical Analysis
What is Physical Analysis?
Examples of Physical Analysis
Avoid Errors in Physcial Analysis
Conducting a Physical Analysis
The Logical Flow of Physical Analysis
Summary
Implementing P-M Analysis Step-By-Step
Overview
Step 1: Clarify the Phenomenon
Step 2: Conduct a Physical Analysis
Step 3: Identify Constituent Conditions
Step 4: Study 4Ms for Causal Factors
Step 5: Establish Optimal Conditions (Standard Values)
Step 6: Survey Causal Factors for Abnormalities
Step 7: Determine Abnormalities to Be Addressed
Step 8: Propose and Make Improvements
Keys to Conducting P-M Analysis
P-M Analysis in Action
Background of Problem (Hydraulic Solenoid Valve Defects)
P-M Step 1: Clarify the Problem
P-M Step 2: Conduct a Physical Analysis
P-M Step 3: Identify Constituent Conditions
P-M Steps 5-6: Set Optimal Conditions; Survey Factors
P-M Step 4: Study 4Ms for Causal Factors
P-M Steps 7-8: Identify Abnormalities; Make Improvements
P-M Analysis Practice
Common Errors and Corrected Examples
P-M Analysis Case Studies
Case 1: Correcting OD Variation on a Cylindrical Grinder (Nachi-Fujikoshi)
Case 2: Correcting Wobble on the Disk Rotor Slide of a Turning Transfer Machine (Nissan)
Case 3: Stabilizing the Electron Beam in a Vacuum Evaporation Device (Kansai Nippon Denki)
Case 4: Correcting Printing Side Estimation Errors on a Rotary Printing Punch (Dai Nippon Insatsu)
Case 5: Eliminating Offset Defects in Air Conditioner Compressor Crank Pins (Daikin)
About the Authors Index