Groover's Principles of Modern Manufacturing
Materials, Processes, and Systems
6th Edition
Published on 18. November 2016
Book
Paperback/Softback
864 pages
978-1-119-24912-2 (ISBN)
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Article is exhausted; no reprint
Description
Groover's Principles of Modern Manufacturing is designed for a first course or two-course sequence in Manufacturing at the junior level in Mechanical, Industrial, and Manufacturing Engineering curricula. As in preceding editions, the author's objective is to provide a treatment of manufacturing that is modern and quantitative. The book's modern approach is based on balanced coverage of the basic engineering materials, the inclusion of recently developed manufacturing processes and comprehensive coverage of electronics manufacturing technologies. The quantitative focus of the text is displayed in its emphasis on manufacturing science and its greater use of mathematical models and quantitative end-of-chapter problems.
More details
Edition
Global ed
Language
English
Place of publication
New York
United States
Dimensions
Height: 253 mm
Width: 203 mm
Thickness: 28 mm
Weight
666 gr
ISBN-13
978-1-119-24912-2 (9781119249122)
Copyright in bibliographic data and cover images is held by Nielsen Book Services Limited or by the publishers or by their respective licensors: all rights reserved.
Schweitzer Classification
Content
1 INTRODUCTION AND OVERVIEW OF MANUFACTURING 1 1.1 What is Manufacturing? 1 1.2 Materials in Manufacturing 6 1.3 Manufacturing Processes 9 1.4 Production Systems 14 1.5 Manufacturing Economics 17 Part I Engineering Materials and Product Attributes 25 2 THE NATURE OF MATERIALS 25 2.1 Atomic Structure and the Elements 25 2.2 Bonding between Atoms and Molecules 28 2.3 Crystalline Structures 30 2.4 Noncrystalline (Amorphous) Structures 35 2.5 Engineering Materials 36 3 MECHANICAL PROPERTIES OF MATERIALS 39 3.1 Stress Strain Relationships 39 3.2 Hardness 52 3.3 Effect of Temperature on Properties 56 3.4 Fluid Properties 58 3.5 Viscoelastic Behavior of Polymers 60 4 PHYSICAL PROPERTIES OF MATERIALS 65 4.1 Volumetric and Melting Properties 65 4.2 Thermal Properties 68 4.3 Mass Diffusion 69 4.4 Electrical Properties 71 4.5 Electrochemical Processes 73 5 ENGINEERING MATERIALS 76 5.1 Metals and Their Alloys 76 5.2 Ceramics 88 5.3 Polymers 94 5.4 Composite Materials 101 6 DIMENSIONS, SURFACES, AND THEIR MEASUREMENT 107 6.1 Dimensions, Tolerances, and Related Attributes 107 6.2 Conventional Measuring Instruments and Gages 108 6.3 Surfaces 115 6.4 Measurement of Surfaces 119 6.5 Effect of Manufacturing Processes 121 Part II Solidification Processes 124 7 FUNDAMENTALS OF METAL CASTING 124 7.1 Overview of Casting Technology 125 7.2 Heating and Pouring 127 7.3 Solidification and Cooling 131 8 METAL CASTING PROCESSES 141 8.1 Sand Casting 141 8.2 Other Expendable-Mold Casting Processes 145 8.3 Permanent-Mold Casting Processes 150 8.4 Foundry Practice 158 8.5 Casting Quality 162 8.6 Castability and Casting Metals 164 8.7 Product Design Considerations 165 9 GLASSWORKING 169 9.1 Raw Materials Preparation and Melting 169 9.2 Shaping Processes in Glassworking 170 9.3 Heat Treatment and Finishing 175 9.4 Product Design Considerations 176 10 SHAPING PROCESSES FOR PLASTICS 178 10.1 Properties of Polymer Melts 179 10.2 Extrusion 181 10.3 Production of Sheet and Film 190 10.4 Fiber and Filament Production (Spinning) 193 10.5 Coating Processes 194 10.6 Injection Molding 195 10.7 Compression and Transfer Molding 205 10.8 Blow Molding and Rotational Molding 207 10.9 Thermoforming 212 10.10 Casting 216 10.11 Polymer Foam Processing and Forming 217 10.12 Product Design Considerations 218 11 PROCESSING OF POLYMER MATRIX COMPOSITES AND RUBBER 223 11.1 Overview of PMC Processing 223 11.2 Open-Mold Processes 227 11.3 Closed-Mold Processes 231 11.4 Other PMC Shaping Processes 233 11.5 Rubber Processing and Shaping 237 11.6 Manufacture of Tires and Other Rubber Products 242 Part III Particulate Processing of Metals and Ceramics 247 12 POWDER METALLURGY 247 12.1 Characterization of Engineering Powders 248 12.2 Production of Metallic Powders 252 12.3 Conventional Pressing and Sintering 254 12.4 Alternative Pressing and Sintering Techniques 260 12.5 Materials and Products for Powder Metallurgy 262 12.6 Design Considerations in Powder Metallurgy 263 13 PROCESSING OF CERAMICS AND CERMETS 268 13.1 Processing of Traditional Ceramics 268 13.2 Processing of New Ceramics 275 13.3 Processing of Cermets 278 13.4 Product Design Considerations 280 Part IV Metal Forming and Sheet Metalworking 282 14 FUNDAMENTALS OF METAL FORMING 282 14.1 Overview of Metal Forming 282 14.2 Material Behavior in Metal Forming 285 14.3 Temperature in Metal Forming 286 14.4 Strain Rate Sensitivity 288 14.5 Friction and Lubrication in Metal Forming 290 15 BULK DEFORMATION PROCESSES IN METAL WORKING 293 15.1 Rolling 293 15.2 Forging 302 15.3 Extrusion 317 15.4 Wire and Bar Drawing 327 16 SHEET METALWORKING 336 16.1 Cutting Operations 336 16.2 Bending Operations 343 16.3 Drawing 347 16.4 Dies and Presses for Sheet Metal Processes 354 16.5 Other Sheet-Metal-Forming Operations 360 16.6 Sheet Metal Operations Not Performed on Presses 363 16.7 Bending of Tube Stock 368 Part V Material Removal Processes 372 17 THEORY OF METAL MACHINING 372 17.1 Overview of Machining Technology 374 17.2 Theory of Chip Formation in Metal Machining 377 17.3 Force Relationships and the Merchant Equation 381 17.4 Power and Energy Relationships in Machining 386 17.5 Cutting Temperature 388 18 MACHINING OPERATIONS AND MACHINE TOOLS 392 18.1 Machining and Part Geometry 392 18.2 Turning and Related Operations 395 18.3 Drilling and Related Operations 403 18.4 Milling 408 18.5 Machining Centers and Turning Centers 415 18.6 Other Machining Operations 417 18.7 Machining Operations for Special Geometries 422 18.8 High-Speed Machining 428 19 CUTTING-TOOL TECHNOLOGY 432 19.1 Tool Life 432 19.2 Tool Materials 438 19.3 Tool Geometry 445 19.4 Cutting Fluids 455 20 ECONOMIC AND PRODUCT DESIGN CONSIDERATIONS IN MACHINING 460 20.1 Machinability 460 20.2 Tolerances and Surface Finish 461 20.3 Machining Economics 466 20.4 Product Design Considerations in Machining 472 21 GRINDING AND OTHER ABRASIVE PROCESSES 476 21.1 Grinding 476 21.2 Related Abrasive Processes 492 22 NONTRADITIONAL MACHINING AND THERMAL CUTTING PROCESSES 497 22.1 Mechanical Energy Processes 498 22.2 Electrochemical Machining Processes 501 22.3 Thermal Energy Processes 505 22.4 Chemical Machining 514 22.5 Application Considerations 519 Part VI Property-Enhancing and Surface Processing Operations 523 23 HEAT TREATMENT OF METALS 523 23.1 Annealing 523 23.2 Martensite Formation in Steel 524 23.3 Precipitation Hardening 528 23.4 Surface Hardening 529 23.5 Heat Treatment Methods and Facilities 530 24 SURFACE PROCESSING OPERATIONS 534 24.1 Industrial Cleaning Processes 534 24.2 Diffusion and Ion Implantation 538 24.3 Plating and Related Processes 539 24.4 Conversion Coating 543 24.5 Vapor Deposition Processes 544 24.6 Organic Coatings 550 24.7 Porcelain Enameling and Other Ceramic Coatings 552 24.8 Thermal and Mechanical Coating Processes 553 Part VII Joining and Assembly Processes 556 25 FUNDAMENTALS OF WELDING 556 25.1 Overview of Welding Technology 557 25.2 The Weld Joint 559 25.3 Physics of Welding 562 25.4 Features of a Fusion-Welded Joint 565 26 WELDING PROCESSES 569 26.1 Arc Welding 569 26.2 Resistance Welding 578 26.3 Oxyfuel Gas Welding 585 26.4 Other Fusion-Welding Processes 589 26.5 Solid-State Welding 591 26.6 Weld Quality 597 26.7 Weldability 601 26.8 Design Considerations in Welding 602 27 BRAZING, SOLDERING, AND ADHESIVE BONDING 605 27.1 Brazing 605 27.2 Soldering 610 27.3 Adhesive Bonding 614 28 MECHANICAL ASSEMBLY 620 28.1 Threaded Fasteners 620 28.2 Rivets and Eyelets 627 28.3 Assembly Methods Based on Interference Fits 628 28.4 Other Mechanical Fastening Methods 631 28.5 Molding Inserts and Integral Fasteners 632 28.6 Design for Assembly 633 Part VIII Special Processing and Assembly Technologies 638 29 RAPID PROTOTYPING AND ADDITIVE MANUFACTURING 638 29.1 Fundamentals of Rapid Prototyping and Additive Manufacturing 639 29.2 Additive Manufacturing Processes 641 29.3 Cycle Time and Cost Analysis 648 29.4 Additive Manufacturing Applications 652 30 PROCESSING OF INTEGRATED CIRCUITS 656 30.1 Overview of IC Processing 657 30.2 Silicon Processing 660 30.3 Lithography 665 30.4 Layer Processes Used in IC Fabrication 669 30.5 Integrating the Fabrication Steps 675 30.6 IC Packaging 677 30.7 Yields in IC Processing 681 31 ELECTRONICS ASSEMBLY AND PACKAGING 686 31.1 Electronics Packaging 686 31.2 Printed Circuit Boards 688 31.3 Printed Circuit Board Assembly 695 31.4 Electrical Connector Technology 702 32 MICROFABRICATION TECHNOLOGIES 707 32.1 Microsystem Products 707 32.2 Microfabrication Processes 710 33 NANOFABRICATION TECHNOLOGIES 719 33.1 Nanotechnology Products and Applications 719 33.2 Introduction to Nanoscience 723 33.3 Nanofabrication Processes 727 Part IX Manufacturing Systems 734 34 AUTOMATION TECHNOLOGIES FOR MANUFACTURING SYSTEMS 734 34.1 Automation Fundamentals 734 34.2 Hardware for Automation 737 34.3 Computer Numerical Control 741 34.4 Industrial Robotics 752 35 INTEGRATED MANUFACTURING SYSTEMS 759 35.1 Material Handling 759 35.2 Fundamentals of Production Lines 760 35.3 Manual Assembly Lines 762 35.4 Automated Production Lines 766 35.5 Cellular Manufacturing 770 35.6 Flexible Manufacturing Systems 774 35.7 Computer-Integrated Manufacturing 778 Part X Manufacturing Support Systems 782 36 PROCESS PLANNING AND PRODUCTION CONTROL 782 36.1 Process Planning 783 36.2 Other Manufacturing Engineering Functions 790 36.3 Production Planning and Control 793 36.4 Just-In-Time Delivery Systems 800 36.5 Lean Production 802 37 QUALITY CONTROL AND INSPECTION 807 37.1 Product Quality 807 37.2 Process Capability and Tolerances 808 37.3 Statistical Process Control 810 37.4 Quality Programs in Manufacturing 814 37.5 Inspection Principles 818 37.6 Modern Inspection Technologies 820 Appendix: Answers to Selected Problems 829 INDEX 833