Facilities Planning and Design
Description
For undergraduate courses in facilities planning and material handling.
Based on ten years' teaching experience, this text takes a practical, teachable approach to facilities planning and design. A class design project centered on a factory incorporates the theoretical aspects of facilities planning and design. Motivating and illustrating mathematical models wherever possible, the text explores facilities planning, capstone design, and even simulation modelling.
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Content
Fundamental Principles of Facilities Planning and Design
1.1 Introduction
What is Design
Characteristics of Design Problems
Design Program
Design Process
1.2 Hierarchical Cycle of Facilities Planning
1.3 Objectives of Facilities Planning
Issue-Based Information Systems
Site-Planning IBIS Example
Decision-Support (DSS) Computer Programs
1.4 Mathematical Models in Facility Planning
1.5 Manufacturing Systems Concepts
1.6 Types of Basic Manufacturing Layouts
Fixed-Position Layout
Product Layout Process
Process Layout Process
Cellular Layout Process
1.7 Service Systems
1.8 Renovation or Reengineered Facilities
1.9 Facilities Planning and Design Constraints
1.10 Summary and Conclusion
1.11 Exercises
References
Factory Layout and Material Handling Project
2.1 Introduction
2.2 Project Overview
Computerized Format Files
Basic Documents
Project Report
2.3 Section I: Product Analysis
Production Drawings
Parts List and Identification System
Assembly Flowchart
2.4 Section II: Parts Manufacturing
Route Sheets
Machine Requirements and Costs
Machine Requirements
Machine Costs
Material Requirements
Machine Drawings
2.5 Section III: Layouts Planning
Layout Planning Charts
Material handling Requirements and Costs
2.6 Section IV: Personnel Planning
Personnel Requirements and Costs
Unit Costs
2.7 Section V: Office Layout
2.8 Section VI: Recommended Plant Layout
Product Design and Process Planning
3.1 Market Research
Types of Market Research
Qualitative Forecasting Methods
Quantitative Forecasting Methods
3.2 Product Design
Product Design Process
Bill of Materials or part List
Component Part Drawing
Assembly Drawing
3.3 Product Design
Concurrent Engineering
Quality Function Deployment
Value Analysis
3.4 Factory Design Project: Section I. Product Design
What Product?
What Parts Compose the Product?
Guidelines
Report Organization
3.5 Process Planning
Process Planning Procedure
Selection of Manufacturing
Sequencing of Manufacturing Processes
3.6 Types of Process Planning
Manual Process Planning
Variant Process Planning
Generative Process Planning
Generative Process Planning (GPP)
Semigenerative Process Planning
Computer-Aided Manufacturing
3.7 Schedule
3.8 Factory Design Project: Section II. Process Design
Guidelines
Organization of Report
3.9 Summary
3.10 Exercises
References
Layout Planning Procedures
4.1 Introduction
4.2 Systematic Layout Planning
4.3 From-To Program
4.4 Production Flow Analysis
Overview of Conceptual Approach
Integration of SLP and PFA
4.5 Flow Planning
4.6 Layout Planning Chart
4.7 Space Requirements
4.8 Facility Layout (FLAP)
Description and Illustration of Procedure
Facili