Materials and Processes in Manufacturing

Part 1 Materials: properties of materials; nature of metals and alloys; equilibrium diagrams; heat treatment; processes and properties of ferrous metals and alloys; processes and properties of nonferrous metals and alloys; nonmetallic materials - plastics, composites, ceramics, elastomers; material selection. Part 2 Process quality control: measurement and inspection; NDT and inspection; process capability and quality control. Part 3 Casting and forming: fundamentals of casting; expendable mold casting processes; permanent mold casting processes; powder metallurgy; fundamentals of metal forming; hot working; cold working; nonmetal fabrication processes. Part 4 Machining processes: fundamentals of machining processes; cutting tools for machining; turning, boring, and related processes; drilling and related processes; milling processes; other machine processes - broaching, sawing, filing, shaping, planing; abrasive machining processes; workholding devices; machining centers - NC - CNC; thread manufacturing processes; gears manufacturing processes; nontraditional machining processes. Part 5 Assembly, joining and finishing processed: gas flame processes; arc processes; resistance processes; other welding processes; brazing and soldering; bonding and mechanical fastening; surface treatment and finishing; design/manufacturing in welding and joining. Part 6 Manufacturing and production systems: manufacturing systems and automation; production systems; integrated pad manufacturing.